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Technical Paper

Current and Torque Harmonics Analysis of Triple Three-Phase Permanent-Magnet Synchronous Machines with Arbitrary Phase Shift Based on Model-in-the-Loop

2024-07-02
2024-01-3025
Multiple three-phase machines have become popular in recent due to their reliability, especially in the ship and airplane propulsions. These systems benefit greatly from the robustness and efficiency provided by such machines. However, a notable challenge presented by these machines is the growth of harmonics with an increase in the number of phases, affecting control precision and inducing torque oscillations. The phase shift angles between winding sets are one of the most important causes of harmonics in the stator currents and machine torque. Traditional approaches in the study of triple-three-phase or nine-phase machines mostly focus on specific phase shift, lacking a comprehensive analysis across a range of phase shifts. This paper discusses the current and torque harmonics of triple-three-phase permanent magnet synchronous machines (PMSM) with different phase shifts. It aims to analyze and compare the impacts of different phase shifts on harmonic levels.
Technical Paper

Turbocharging system selection for a hydrogen-fuelled spark-ignition internal combustion engine for heavy-duty applications

2024-07-02
2024-01-3019
Nowadays, green hydrogen can play a crucial role in a successful clean energy transition, thus reaching net zero emissions in the transport sector. Moreover, hydrogen exploitation in internal combustion engines is favoured by its suitable combustion properties and quasi-zero harmful emissions. High flame speeds enable a lean combustion approach, which provides high efficiency and reduces NOx emissions. However, high air flow rates are required to achieve the load levels typical of heavy-duty applications. In this framework, the present study aims to investigate the required boosting system of a 6-cylinder, 13-liter heavy-duty spark ignition engine through 1D numerical simulation. A comparison among various architectures of the turbocharging system and the size of each component is presented, thus highlighting limitations and potentialities of each architecture and providing important insights for the selection of the best turbocharging system.
Technical Paper

Metrics based design of electromechanical coupled reduced order model of an electric powertrain for NVH assessment

2024-06-12
2024-01-2913
Electric vehicles offer cleaner transportation with lower emissions, thus their increased popularity. Although, electric powertrains contribute to quieter vehicles, the shift from internal combustion engines to electric powertrains presents new Noise, Vibration, and Harshness challenges. Unlike traditional engines, electric powertrains produce distinctive tonal noise, notably from motor whistles and gear whine. These tonal components have frequency content, sometimes above 10 kHz. Furthermore, the housing of the powertrain is the interface between the excitation from the driveline via the bearings and the radiated noise (NVH). Acoustic features of the radiated noise can be predicted by utilising the transmitted forces from the bearings. Due to tonal components at higher frequencies and dense modal content, full flexible multibody dynamics simulations are computationally expensive.
Technical Paper

Advanced squeak and rattle noise prediction for vehicle interior development – numerical simulation and experimental validation

2024-06-12
2024-01-2925
Squeak and rattle (SAR) noise audible inside a passenger car causes the product quality perceived by the customer to deteriorate. The consequences are high warranty costs and a loss in brand reputation for the vehicle manufacturer in the long run. Therefore, SAR noise must be prevented. This research shows the application and experimental validation of a novel method to predict SAR noise on an actual vehicle interior component. The novel method is based on non-linear theories in the frequency domain. It uses the harmonic balance method in combination with the alternating frequency/time domain method to solve the governing dynamic equations. The simulation approach is part of a process for SAR noise prediction in vehicle interior development presented herein. In the first step, a state-of-the-art linear frequency-domain simulation estimates an empirical risk index for SAR noise emission. Critical spots prone to SAR noise generation are located and ranked.
Technical Paper

Analysis of the Mechanism by Which Spline Pitch Errors Affect Powertrain Vibration

2024-06-12
2024-01-2910
As environmental concerns have taken the spotlight, electrified powertrains are rapidly being integrated into vehicles across various brands, boosting their market share. With the increasing adoption of electric vehicles, market demands are growing, and competition is intensifying. This trend has led to stricter standards for noise and vibration as well. To meet these requirements, it is necessary to not only address the inherent noise and vibration sources in electric powertrains, primarily from motors and gearboxes, but also to analyze the impact of the spline power transmission structure on system vibration and noise. Especially crucial is the consideration of manufacturing discrepancies, such as pitch errors in splines, which various studies have highlighted as contributors to noise and vibration in electric powertrains. This paper focuses on comparing and analyzing the influence of spline pitch errors on two layout configurations of motor and gearbox spline coupling structures.
Technical Paper

Static Aeroelastic Analysis and Study of Control Effectiveness of a Typical Reusable Launch Vehicle

2024-06-01
2024-26-0447
Launch vehicles are vulnerable to aeroelastic effects due to their lightweight, flexible, and higher aerodynamic loads. Aeroelasticity research has therefore become an inevitable concern in the development of the Reusable Launch Vehicle (RLV). RLV is the space analogy of an aircraft, a unanimous solution to achieve more affordable access to space. The lightweight control surface of the RLV signifies the relevance of the study on control effectiveness. It is the capability of a control surface such as an elevon or rudder to produce aerodynamic forces and moments to change the launch vehicle's orientation and maneuver it along the intended flight path. The static aeroelastic problem determines the efficiency of control, aircraft trim behaviour, static stability, and maneuvering quality in steady flight conditions. In this study, static aeroelastic analysis was performed on a typical RLV using MSC/NASTRAN inbuilt aerodynamics.
Technical Paper

Numerical Investigation of the Aerodynamic Characteristics of a Missile Geometry at Mach 4

2024-06-01
2024-26-0443
The aim of this paper is to present a numerical analysis of high-speed flows over a missile geometry. The N1G missile has been selected for our study, which is subjected to a high-speed flow at Mach 4 over a range of Angle of attack (AoA) from 0° to 6°. The analysis has been conducted for a 3-dimensional missile model using ANSYS environment. The study contemplates to provide new insights into the missile aerodynamic performance which includes the coefficient of lift (CL) , coefficient of drag (CD) and coefficient of moment (CM) using computational fluid dynamics (CFD). As there is a lack of availability of data for missile geometry, such as free stream conditions and/or the experimental data for a given Mach number, this paper intends to provide a detailed analysis at Mach 4. As the technology is advancing, there is a need for high-speed weapons (missiles) with a good aerodynamic performance, which intern will benefit in reduction of fuel consumption.
Technical Paper

Buckling and Post-Buckling Response of 3D Printed Cylindrical Shell with Circular Cutout Under Axial Compression

2024-06-01
2024-26-0418
Despite being ubiquitous elements in aerospace structures, thin cylindrical shells’ catastrophic buckling response under axial compression has still remained an enigma. The recent advancements in theoretical and numerical studies aided in realising the role of localisation in shell buckling. However, the buckling being instantaneous made it unfeasible for the experimental observations to corroborate the numerical results. This necessitates high-fidelity shell buckling experiments using full-filed measurement techniques. Cut-outs are deliberate and inevitable geometrical imperfections in actual structures that could dictate the buckling response. Additive manufacturing makes it feasible to fabricate shells with tailored imperfections and study various conceivable designs.
Technical Paper

Design and Manufacturing of an Inclinometer Sensing Element for Launch Vehicle Applications

2024-06-01
2024-26-0419
Design and Manufacturing of an Inclinometer sensing element for launch vehicle applications Tony M Shaju, Nirmal Krishna, G Nagamalleswara Rao, Pradeep K Scientist/Engineer, ISRO Inertial Systems Unit, Vattiyoorkavu, Trivandrum, India - 695013 Indian Space Research Organisation (ISRO) uses indigenously developed launch vehicles like PSLV, GSLV, LVM3 and SSLV for placing remote sensing and communication satellites along with spacecrafts for other important scientific applications into earth bound orbits. Navigation systems present in the launch vehicle play a pivotal role in achieving the intended orbits for these spacecrafts. During the assembly of these navigation packages on the launch vehicle, it is required to measure the initial tilt of the navigation sensors for any misalignment corrections, which is given as input to the navigation software. A high precision inclinometer is required to measure these tilts with a resolution of 1 arc-second.
Technical Paper

Aero-Engine Fastened Structural Components: An Investigation into Impact Induced Three-Dimensional Dynamic Fracture Mechanism

2024-06-01
2024-26-0414
Fastener joints play a critical role within aircraft engine structures by connecting vital structural members and withstanding various load scenarios, including impact occurrences like foreign object damage (FOD) on engine nacelles. The precise modeling and simulation of fastener joint behavior under dynamic loads are pivotal to ensuring their structural integrity and functionality. Simulation is essential for minimizing costly experiments in evaluating the challenging design aspect of containing FOD. Prior investigations on fastener joints have predominantly focused on quasi-static or in-plane dynamic loads. This study introduces a comprehensive methodology to simulate the impact dynamics of fastener joints, accommodating both in-plane and out-of-plane loads. The approach employs a fully self-consistent 3D viscoplastic finite element formulation-based simulation using a newly developed code.
Technical Paper

Structural Loads for Crew Escape System (CES) of Gaganyaan Launch Vehicle During Abort

2024-06-01
2024-26-0453
Abstract : In any human space flight program, safety of the crew is of utmost priority. In case of exigency during atmospheric flight, the crew is safely and quickly rescued from the launch vehicle using Crew escape system. Crew escape system is a crucial part of the Human Space flight vehicle which carries the crew module away from the ascending launch vehicle by firing its rocket motors (Pitch Motor (PM), Low altitude Escape Motor (LEM) and High altitude Escape Motor (HEM)). The structural loads experienced by the crew escape system during the mission abort are severe as the propulsive forces, aerodynamic forces and inertial forces on the vehicle are significantly high. Since the mission abort can occur at anytime during the ascent phase of the launch vehicle, trajectory profiles are generated for abort at every one second interval of ascent flight time considering several combinations of dispersions on various propulsive parameters of abort motors and aero parameters.
Technical Paper

Dynamic Ascent Loads Estimation of Winged Reusable Launch Vehicle: Formulation, Analysis and Post Flight Studies

2024-06-01
2024-26-0452
A structural load estimating methodology was developed for the RLV-TD HEX-01 mission, the maiden winged body technology demonstrator vehicle of ISRO. The technique characterizes atmospheric regime of flight from vehicle loads perspective and ensures adequate structural margin considering atmospheric variations and system level perturbations. Primarily the method evaluates time history of station loads considering effects of vehicle dynamics and structural flexibility. Station loads in the primary structure are determined by superposition of quasi-static aerodynamic loads, dynamic inertia loads, control surface loads and propulsion system loads based on actual physics of the system. Spatial aerodynamic distributions at various Mach numbers along the trajectory have been used in the study. Argumentation in aerodynamic loads due to vehicle flexibility is assessed through the use of spatial aerodynamic distributions.
Technical Paper

Analysis for Effect of Angle of Attack on Coefficient of Lift of Wing Structure

2024-06-01
2024-26-0450
Dimensional optimization has always been a time consuming process, especially for aerodynamic bodies, requiring much tuning of dimensions and testing for each sample. Aerodynamic auxiliaries, especially wings, are design dependent on the primary model attached, as they influence the amount of lift or reduction in drag which is beneficial to the model. In this study CFD analysis is performed to obtain pressure counter of wings. For a wing, the angle of attack is essential in creating proper splits to incoming winds, even under high velocities with larger distances from the separation point. In the case of a group of wings, each wing is then mentioned as a wing element, and each wing is strategically positioned behind the previous wing in terms of its vertical height and its self-angle of attack to create maximum lift. At the same time, its drag remains variable to its shape ultimately maximizing the C L /C D ratio.
Technical Paper

Study of Different Designs of Chevrons for Effective Noise Reduction in Jet Engines

2024-06-01
2024-26-0408
Due to their remarkable efficiency and efficacy, chevrons have emerged as a prominent subject of investigation within the Aviation Industry, primarily aimed at mitigating aircraft noise levels and achieving a quieter airborne experience. Extensive research has identified the engine as the primary source of noise in aircraft, prompting the implementation of chevrons within the engine nozzle. These chevrons function by inducing streamwise vortices into the shear layer, thereby augmenting the mixing process and resulting in a noteworthy reduction of low-frequency noise emissions. Our paper aims to conduct a comparative computational analysis encompassing seven distinct chevron designs and a design without chevrons. The size and configuration of the chevrons with the jet engine nacelle were designed to match the nozzle diameter of 100.48mm and 56.76mm, utilizing the advanced SolidWorks CAD modeling software.
Technical Paper

Energy Consumption in Lightweight Electric Aircraft

2024-06-01
2024-26-0403
Electric aircraft have emerged as a promising solution for sustainable aviation, aiming to reduce greenhouse gas emissions and noise pollution. Efficiently estimating and optimizing energy consumption in these aircraft is crucial for enhancing their design, operation, and overall performance. This paper presents a novel framework for analyzing and modeling energy consumption patterns in lightweight electric aircraft. A mathematical model is developed, encompassing key factors such as aircraft weight, velocity, wing area, air density, coefficient of drag, and battery efficiency. This model estimates the total energy consumption during steady-level flight, considering the power requirements for propulsion, electrical systems, and auxiliary loads. The model serves as the foundation for analyzing energy consumption patterns and optimizing the performance of lightweight electric aircraft.
Technical Paper

Consensus Based Air Transport System for Strategic Deconfliction for Urban Air Mobility

2024-06-01
2024-26-0405
Advanced Air Mobility (AAM) envisions heterogenous airborne entities like crewed and uncrewed passenger and cargo vehicles within, and between urban and rural environment. To achieve this, a paradigm shift to a cooperative operating environment similar to Extensible Traffic Management (xTM) is needed. This requires the blending of Traditional Air Traffic Services (ATS) with the new generation AAM vehicles having their unique flight dynamics and handling characteristics. A hybrid environment needs to be established with enhanced shared situational awareness for all stakeholders, enabling equitable airspace access, minimizing risk, optimized airspace use, and providing flexible and adaptable airspace rules. This paper introduces a novel concept of distributed airspace management which would be apt for all kinds of operational scenarios perceived for AAM. The proposal is centered around the efficiency and safety in air space management being achieved by self-discipline.
Technical Paper

The Effect of Excessive Thermo-Mechanical Stress on the Performance of High-Pressure Hose Assemblies used under Flexing Motion

2024-06-01
2024-26-0427
A typical high-pressure hose assembly consists of hose made with synthetic polymer braids and Teflon tube crimped with metallic fittings. These hose assemblies are mainly used for aircraft landing gear application considering its high-pressure sustenance and better flexibility. The proposed study investigates the effect of thermo-mechanical stress generated due to cyclic soaking and flexibility testing at thermostatic subzero (-65°F) and high temperature (+275°F) on performance of high-pressure hose assembly. This effect is further studied through hose tear-down which was envisioned to investigate the hose layer degradation and focused on changes in inner PTFE tube, which ultimately leads to product performance issues. Keywords: braids, tear down analysis, thermo-mechanical, inter-layer abrasion.
Technical Paper

Inverse Machine Learning Approach for Metasurface based Radar Absorbing Structure Design for Aerospace Applications

2024-06-01
2024-26-0480
Metasurfaces, comprised of sub-wavelength structures, possess remarkable electromagnetic wave manipulation capabilities. Their application as radar absorbers has gained widespread recognition, particularly in modern stealth technology, where their role is to minimize the radar cross-section (RCS) of military assets. Conventional radar absorber design are tedious by their time-consuming, computationally intensive, iterative nature, and demand a high level of expertise. In contrast, the emergence of deep learning-based metasurface design for RCS reduction represents a rapidly evolving field. This approach offers automated and computationally efficient means to generate radar absorber designs. However, the practical implementation of radar-absorbing structures on complex aircraft bodies presents significant challenges.
Technical Paper

Aerospace Vehicle Motion Simulation with Real-Time Telemetry Data

2024-06-01
2024-26-0483
In any aerospace mission, after the vehicle has taken off, the visual is lost and the information about its current state is only through the sensor data telemetered in real-time. Very often, this data is difficult to perceive and analyze. In such cases, a 3D, near to real representation of the data can immensely improve the understanding of the current state of mission and can aid in real-time decision making if possible. Generally, any aerospace vehicle carries onboard an inertial system along with other sensors, which measures the position and attitude of the vehicle. This data is communicated to ground station. The received telemetry data is encoded as bytes and sent as packets through the network using the Universal Datagram Protocol (UDP).  The transmitted data is often available in a very low frequency, which is not desirable for a smooth display. It is therefore necessary to interpolate the data between intervals based on the time elapsed since last rendered frame.
Technical Paper

Development of Deployment Mechanism for RAMBHA-LP Payload Onboard Chandrayaan-3 Lander

2024-06-01
2024-26-0455
RAMBHA-LP (Radio Anatomy of Moon Bound Hypersensitive Ionosphere and Atmosphere - Langmuir Probe) is one of the key scientific payloads onboard the Indian Space Research Organization’s (ISRO) Chandrayaan-3 mission. Its objectives were to estimate the plasma density and its variations on the near lunar surface. The probe was initially kept in a stowed condition attached to the lander. A mechanism was designed and realized to meet the functional requirement of deploying the probe at a distance of 1 meter, equivalent to the Debye length of the probe in the moon’s plasma environment. The probe deployment mechanism consists of the Titanium alloy spherical probe with a Titanium Nitride coating on its surface to achieve a constant work function, a long carbon-fiber-reinforced polymer boom, a double torsion spring, a dust-protection box, and a shape-memory alloy-based Frangibolt actuator for low-shock separation. The entire mechanism weighed less than 1.5 kilograms.
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