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Journal Article

Accelerating In-Vehicle Network Intrusion Detection System Using Binarized Neural Network

2022-03-29
2022-01-0156
Controller Area Network (CAN), the de facto standard for in-vehicle networks, has insufficient security features and thus is inherently vulnerable to various attacks. To protect CAN bus from attacks, intrusion detection systems (IDSs) based on advanced deep learning methods, such as Convolutional Neural Network (CNN) and Recurrent Neural Network (RNN), have been proposed to detect intrusions. However, those models generally introduce high latency, require considerable memory space, and often result in high energy consumption. To accelerate intrusion detection and also reduce memory requests, we exploit the use of Binarized Neural Network (BNN) and hardware-based acceleration for intrusion detection in in-vehicle networks. As BNN uses binary values for activations and weights rather than full precision values, it usually results in faster computation, smaller memory cost, and lower energy consumption than full precision models.
Technical Paper

Development of a Reduced TPRF-E (Heptane/Isooctane/Toluene/Ethanol) Gasoline Surrogate Model for Computational Fluid Dynamic Applications in Engine Combustion and Sprays

2022-03-29
2022-01-0407
Investigating combustion characteristics of oxygenated gasoline and gasoline blended ethanol is a subject of recent interest. The non-linearity in the interaction of fuel components in the oxygenated gasoline can be studied by developing chemical kinetics of relevant surrogate of fewer components. This work proposes a new reduced four-component (isooctane, heptane, toluene, and ethanol) oxygenated gasoline surrogate mechanism consisting of 67 species and 325 reactions, applicable for dynamic CFD applications in engine combustion and sprays. The model introduces the addition of eight C1-C3 species into the previous model (Li et al; 2019) followed by extensive tuning of reaction rate constants of C7 - C8 chemistry. The current mechanism delivers excellent prediction capabilities in comprehensive combustion applications with an improved performance in lean conditions.
Technical Paper

Evaluation of Strain Rate-Sensitive Constitutive Models for Simulation of Servo Stamping: Part 1 Theory

2020-10-01
2020-01-5073
Strain-rate sensitivity has been neglected in the simulation of the traditional stamping process because the strain rate typically does not significantly impact the forming behavior of sheet metals in such a quasi-static process, and traditional crank or link mechanical presses lack the flexibility of slide motion. However, the recent application of servo drive presses in stamping manifests improvement in formability and reduction of springback, besides increased productivity and energy savings. An accurate simulation of servo stamping entails constitutive models with strain-rate sensitivity. This study evaluated a few strain rate-sensitive models including the power-law model, the linear power-law model, the Johnson-Cook model, and the Cowper-Symonds model through the exercise of fitting these models to the experimental data of a deep draw quality (DDQ) steel.
Technical Paper

High-Speed Imaging Study on the Effects of Internal Geometry on High-Pressure Gasoline Sprays

2020-09-15
2020-01-2111
High-pressure gasoline injection can improve combustion efficiency and lower engine-out emissions; however, the spray characteristics of high-pressure gasoline (>500 bar) are not well known. Effects of different injector nozzle geometry on high-pressure gasoline sprays were studied using a constant volume chamber. Five nozzles with controlled internal flow features including differences in nozzle inlet rounding, conicity, and outlet diameter were investigated. Reference grade gasoline was injected at fuel pressures of 300, 600, 900, 1200, and 1500 bar. The chamber pressure was varied using nitrogen at ambient temperature and pressures of 1, 5, 10, and 20 bar. Spray development was recorded using diffuse backlit shadowgraph imaging methods.
Technical Paper

The Influence of the Operating Duty Cycles on the Composition of Exhaust Gas Recirculation Cooler Deposits of Industrial Diesel Engines

2020-04-14
2020-01-1164
Exhaust Gas Recirculation (EGR) coolers are commonly used in on-road and off-road diesel engines to reduce the recirculated gas temperature in order to reduce NOx emissions. One of the common performance behaviors for EGR coolers in use on diesel engines is a reduction of the heat exchanger effectiveness, mainly due to particulate matter (PM) deposition and condensation of hydrocarbons (HC) from the diesel exhaust on the inside walls of the EGR cooler. According to previous studies, typically, the effectiveness decreases rapidly initially, then asymptotically stabilizes over time. Prior work has postulated a deposit removal mechanism to explain this stabilization phenomenon. In the present study, five field aged EGR cooler samples that were used on construction machines for over 10,000 hours were analyzed in order to understand the deposit structure as well as the deposit composition after long duration use.
Technical Paper

Machine Learning Techniques for Classification of Combustion Events under Homogeneous Charge Compression Ignition (HCCI) Conditions

2020-04-14
2020-01-1132
This research evaluates the capability of data-science models to classify the combustion events in Cooperative Fuel Research Engine (CFR) operated under Homogeneous Charge Compression Ignition (HCCI) conditions. A total of 10,395 experimental data from the CFR engine at the University of Michigan (UM), operated under different input conditions for 15 different fuel blends, were utilized for the study. The combustion events happening under HCCI conditions in the CFR engine are classified into four different modes depending on the combustion phasing and cyclic variability (COVimep). The classes are; no ignition/high COVimep, operable combustion, high MPRR, and early CA50. Two machine learning (ML) models, K-nearest neighbors (KNN) and Support Vector Machines (SVM), are compared for their classification capabilities of combustion events. Seven conditions are used as the input features for the ML models viz.
Technical Paper

Evaluating the Performance of a Conventional and Hybrid Bus Operating on Diesel and B20 Fuel for Emissions and Fuel Economy

2020-04-14
2020-01-1351
With ongoing concerns about the elevated levels of ambient air pollution in urban areas and the contribution from heavy-duty diesel vehicles, hybrid electric vehicles are considered as a potential solution as they are perceived to be more fuel efficient and less polluting than their conventional engine counterparts. However, recent studies have shown that real-world emissions may be substantially higher than those measured in the laboratory, mainly due to operating conditions that are not fully accounted for in dynamometer test cycles. At the U.S. EPA National Fuel and Vehicle Emissions Laboratory (NVFEL) the in-use criteria emissions and energy efficiency of heavy-duty class 8 vehicles (up to 36280 kg) can be evaluated under controlled conditions in the heavy-duty chassis dynamometer test.
Technical Paper

Engine and Aftertreatment Co-Optimization of Connected HEVs via Multi-Range Vehicle Speed Planning and Prediction

2020-04-14
2020-01-0590
Connected vehicles (CVs) have situational awareness that can be exploited for control and optimization of the powertrain system. While extensive studies have been carried out for energy efficiency improvement of CVs via eco-driving and planning, the implication of such technologies on the thermal responses of CVs (including those of the engine and aftertreatment systems) has not been fully investigated. One of the key challenges in leveraging connectivity for optimization-based thermal management of CVs is the relatively slow thermal dynamics, which necessitate the use of a long prediction horizon to achieve the best performance. Long-term prediction of the CV speed, unlike the short-range prediction based on vehicle-to-infrastructure (V2I) and vehicle-to-vehicle (V2V) communications-based information, is difficult and error-prone.
Technical Paper

Minimization of Electric Heating of the Traction Induction Machine Rotor

2020-04-14
2020-01-0562
The article solves the problem of reducing electric power losses of the traction induction machine rotor to prevent its overheating in nominal and high-load modes. Electric losses of the rotor power are optimized by the stabilization of the main magnetic flow of the electric machine at a nominal level with the amplitude-frequency control in a wide range of speeds and increased loads. The quasi-independent excitation of the induction machine allows us to increase the rigidity of mechanical characteristics, decrease the rotor slip at nominal loads and overloads and significantly decrease electrical losses in the rotor as compared to other control methods. The article considers the technology of converting the power of individual phases into a single energy flow using a three-phase electric machine equivalent circuit and obtaining an energy model in the form of equations of instantaneous active and reactive power balance.
Technical Paper

Energy, Fuels, and Cost Analyses for the M1A2 Tank: A Weight Reduction Case Study

2020-04-14
2020-01-0173
Reducing the weight of the M1A2 tank by lightweighting hull, suspension, and track results in 5.1%, 1.3%, and 0.6% tank mass reductions, respectively. The impact of retrofitting with lightweight components is evaluated through primary energy demand (PED), cost, and fuel consumption (FC). Life cycle stages included are preproduction (design, prototype, and testing), material production, part fabrication, and operation. Metrics for lightweight components are expressed as ratios comparing lightweighted and unmodified tanks. Army-defined drive cycles were employed and an FC vs. mass elasticity of 0.55 was used. Depending on the distance traveled, cost to retrofit and operate a tank with a lightweighted hull is 3.5 to 19 times the cost for just operating an unmodified tank over the same distance. PED values for the lightweight hull are 1.1 to 2 times the unmodified tank. Cost and PED ratios decrease with increasing distance.
Technical Paper

Transmission Shift Strategies for Electrically Supercharged Engines

2019-04-02
2019-01-0308
This work investigates the potential improvements in vehicle fuel economy possible by optimizing gear shift strategies to leverage a novel boosting device, an electrically assisted variable speed supercharger (EAVS), also referred to as a power split supercharger (PSS). Realistic gear shift strategies, resembling those commercially available, have been implemented to control upshift and downshift points based on torque request and engine speed. Using a baseline strategy from a turbocharged application of a MY2015 Ford Escape, a vehicle gas mileage of 34.4 mpg was achieved for the FTP75 drive cycle before considering the best efficiency regions of the supercharged engine.
Technical Paper

Hydrogen-Diesel Engine: Problems and Prospects of Improving the Working Process

2019-04-02
2019-01-0541
The diesel engine with direct injection of hydrogen gas has clear advantages over the hydrogen engine with forced ignition of a hydrogen-air mixture. Despite of this, the concept of hydrogen-diesel engine has not investigated until now. In the paper, a detailed study of the working process of hydrogen-diesel engine carried out for the first time. Based on the results of the experimental studies and mathematical modeling, it has established that the behavior of thermo-physical processes in the combustion chamber of hydrogen-diesel engine, in a number of cases, differs fundamentally from the processes that take place in the conventional diesel engines. There have been identified the reasons for their difference and determined the values of the operating cycle parameters of hydrogen diesel engine, which provide the optimal correlation between the indicator values and the environmental performance.
Technical Paper

Energy-Efficient Traction Induction Machine Control

2019-04-02
2019-01-0598
The article solves the problem of increasing the energy efficiency of the traction electric drive in the low load conditions. The set objective is achieved by analogy with internal combustion engines by decreasing the consumed energy using the amplitude control of the three-phase voltage of the induction machine. The basis of the amplitude control is laid by the constancy criterion of the overload capacity with respect to the electromagnetic torque, which provides a reliable reserve from a "breakdown" of the induction machine mode in a wide range of speeds and loads. The control system of the traction electric drive contains a reference model of electromechanical energy conversion represented by the generalized equations of the instantaneous balance of the active and reactive power and the mechanical load. The induction machine is controlled by two adaptive variables: the electromagnetic torque and the voltage amplitude.
Technical Paper

Vehicle Velocity Prediction and Energy Management Strategy Part 2: Integration of Machine Learning Vehicle Velocity Prediction with Optimal Energy Management to Improve Fuel Economy

2019-04-02
2019-01-1212
An optimal energy management strategy (Optimal EMS) can yield significant fuel economy (FE) improvements without vehicle velocity modifications. Thus it has been the subject of numerous research studies spanning decades. One of the most challenging aspects of an Optimal EMS is that FE gains are typically directly related to high fidelity predictions of future vehicle operation. In this research, a comprehensive dataset is exploited which includes internal data (CAN bus) and external data (radar information and V2V) gathered over numerous instances of two highway drive cycles and one urban/highway mixed drive cycle. This dataset is used to derive a prediction model for vehicle velocity for the next 10 seconds, which is a range which has a significant FE improvement potential. This achieved 10 second vehicle velocity prediction is then compared to perfect full drive cycle prediction, perfect 10 second prediction.
Technical Paper

Application of Empirical Asperity Contact Model to High Fidelity Wet Clutch System Simulations

2019-04-02
2019-01-1301
Wet clutches are complex hydrodynamic devices used in both conventional and electrified drivetrain systems. They couple or de-couple powertrain components for applications such as automatic shifting, engine disconnect and torque vectoring. Clutch engagement behaviors vary greatly, depending on design parameters and operating conditions. Because of their direct impact on vehicle drivability and fuel economy, a predictive CAE model is desired for enabling analytical design verification processes. During engagement, a wet clutch transmits torque through viscous shear and asperity contact. A conventional Coulomb’s model, which is routinely utilized in shift simulations, is inadequate to capture non-linear hydrodynamic effects for higher fidelity analysis. Extensive research has been conducted over the years to derive hydrodynamic torque transfer models based on 1D squeeze film or 3D CFD. They are typically coupled with an elastic asperity contact model for mechanical torque transfer.
Technical Paper

Development of an Alternative Predictive Model for Gasoline Vehicle Particulate Matter and Particulate Number

2019-04-02
2019-01-1184
The Particulate Matter Index (PMI) is a helpful tool which provides an indication of a fuel’s sooting tendency. Currently, the index is being used by various laboratories and OEMs as a metric to understand the gasoline fuels impact on both sooting found on engine hardware and vehicle out emissions. This paper will explore a new method that could be used to give indication of the sooting tendency of the gasoline range fuels, called the Particulate Evaluation Index (PEI), and provide the detailed equation in its initial form. In addition, the PEI will be shown to have a good correlation agreement to PMI. The paper will then give a detailed explanation of the data used to develop it. Initial vehicle PM/PN data will also be presented that shows correlations of the indices to the vehicle response.
Technical Paper

Vehicle Velocity Prediction and Energy Management Strategy Part 1: Deterministic and Stochastic Vehicle Velocity Prediction Using Machine Learning

2019-04-02
2019-01-1051
There is a pressing need to develop accurate and robust approaches for predicting vehicle speed to enhance fuel economy/energy efficiency, drivability and safety of automotive vehicles. This paper details outcomes of research into various methods for the prediction of vehicle velocity. The focus is on short-term predictions over 1 to 10 second prediction horizon. Such short-term predictions can be integrated into a hybrid electric vehicle energy management strategy and have the potential to improve HEV energy efficiency. Several deterministic and stochastic models are considered in this paper for prediction of future vehicle velocity. Deterministic models include an Auto-Regressive Moving Average (ARMA) model, a Nonlinear Auto-Regressive with eXternal input (NARX) shallow neural network and a Long Short-Term Memory (LSTM) deep neural network. Stochastic models include a Markov Chain (MC) model and a Conditional Linear Gaussian (CLG) model.
Technical Paper

Evaluation of Low Mileage GPF Filtration and Regeneration as Influenced by Soot Morphology, Reactivity, and GPF Loading

2019-04-02
2019-01-0975
As European and Chinese tailpipe emission regulations for gasoline light-duty vehicles impose particulate number limits, automotive manufacturers have begun equipping some vehicles with a gasoline particulate filter (GPF). Increased understanding of how soot morphology, reactivity, and GPF loading affect GPF filtration and regeneration characteristics is necessary for advancing GPF performance. This study investigates the impacts of morphology, reactivity, and filter soot loading on GPF filtration and regeneration. Soot morphology and reactivity are varied through changes in fuel injection parameters, known to affect soot formation conditions. Changes in morphology and reactivity are confirmed through analysis using a transmission electron microscope (TEM) and a thermogravimetric analyzer (TGA) respectively.
Technical Paper

Equivalent Consumption Minimization Strategy for a Power Split Supercharger

2019-04-02
2019-01-1207
Low voltage hybridization (<60 V) supports engine start/stop, regenerative braking, and constrained torque assist/regeneration at a low cost. This work studies the potential benefits of a novel hybrid system, called a power split supercharger (PSS). A 9 kW motor is shared between boosting the engine or providing hybrid functionalities, allowing it to couple with a small engine and still support good acceleration. However, the PSS operation is limited to only one of the parallel hybrid or boosting modes at each time instance. In this work an equivalent consumption minimization strategy (ECMS) is developed to select the PSS mode and the motor torque during hybrid mode. The PSS operation is simulated over standard EPA drive cycles with an engine mean value model that captures detailed air path and PSS dynamics.
Journal Article

Modeling Static Load Distribution and Friction of Ball Bearings and BNAs: Towards Understanding the “Stick-Slip” of Rack EPAS

2019-04-02
2019-01-1240
Electric power assisted steering (EPAS) systems are widely adopted in modern vehicles to reduce the steering effort of drivers. In rack EPAS, assist torque is applied by a motor and transmitted through two key mechanical components: ball bearing and ball nut assembly (BNA) to turn the front wheels. Large combined load and manufacturing errors not only make it hard to accurately calculate the load distribution in the ball bearing and BNA for the purpose of sizing, but also make the friction behavior of EPAS gear complicated. Rack EPAS gear is well known to suffer from “stick-slip” (i.e., sticky feel sensed by the driver), which affects the user experience. “Stick-slip” is an extreme case of friction variation mainly coming from ball bearing and BNA. Finite Element Analysis (FEA) in commercial software like ANSYS is usually conducted to study the load distribution and friction of ball bearing and BNA.
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