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The Federal Test Procedure (FTP) for heavy-duty engines requires the use of a full-flow tunnel based constant volume sampler (CVS) which is costly to build and maintain, and requires a large workspace. A portable micro-dilution system that could be used for measuring on-board, in use emissions from heavy duty vehicles would be an inexpensive alternative compared to a full-flow CVS tunnel, as well as requiring significantly less workspace. This paper evaluates such a portable particulate matter measuring system. This micro-dilution tunnel operates on the same principle as a full-flow tunnel, however dilution ratios can be more easily controlled with the micro dilution system. The dilution ratios for the micro-dilution system were maintained at least four to one, as per ISO 8178 requirements, by measuring the mass flow rates of the dilution air and dilute exhaust.

A family of transmission systems based on a “Planetary Gear - CVT” mechanism is presented here. The systems considered consist of two compound planetary gear trains connected through a CVT pulley system to provide the power/torque split and recirculation function, without the use of additional clutches and/or chain drives. A two degree of freedom system results in which one of the degrees of freedom is directly related to the CVT ratio. The mechanisms considered here combine the gear reduction function of compound planetary gear trains with the continuously variable trans- used as a circulating power control unit. The kinematics and dynamics of this family of systems is presented with emphasis on the belt forces, torques on the various shafts and the overall input/output velocity ratios through the CVT ratio span. Then a parametric analysis is conducted to characterize the effect of the various functional ratios and parameters of the system in terms of the overall performance.

In this paper, a new method for the hydro-dynamic analysis of a sliding cylinder in a fully lubricated parallel track is presented. The method is an extension of Booker's “Mobility Method” (developed for cylindrical journal bearings) to the case of sliding cylinders, in which the clearance between the track and the cylinder, the viscosity of the lubricant, the radius and length of the pin, the sliding velocity and the applied transverse load determine the hydrodynamic behavior of the cylinder. In the Rand Cam™ Engine [1]*, the axicycloidal motion of vanes is driven by a rotor and a cylindrical cam, and one of the alternative designs to provide this function is based on a cylindrical pin sliding within a track which follows the profile of the motion of the main cams of the engine. This function is very important for the engine, since it separates the load bearing function from the sealing function left to the apex-like seals.

Analysis of two types of bearings has been performed for the rotor shaft of the Rand Cam™ engine. Rolling element bearings and a combination of journal and thrust bearings for selected engine configurations have been considered. The engine configurations consist of four, five, six, seven, and eight vanes. The bearing geometry and orientation was also addressed. This analysis is crucial due to the potentially large axial loading on the bearings and the need for the bearing arrangement to be compact and reliable. An emphasis was placed on the combination of fluctuating axial and radial loads and the resulting effect upon the bearings. Tapered roller bearings were found to be effective. However, a combination of journal and thrust bearings is a more compact bearing arrangement for this application. The eight vane configuration is the most desirable configuration based upon the bearing analysis.

The unique shape of cruciform engines provides an alternative to the typical in-line or “V-shaped” engines. The planar nature of the mechanism provides either a low profile or thin engine with the ability to stack many 4 cylinder banks into a compact large engine. The sinusoidal motion inherent in this mechanism provides unique balancing aspects which ultimately further reduce the size of the power plant. The compact cruciform shape lends itself to applications in portable hydraulic pumps, compressors, hydraulic motors, internal combustion engines, etc.

Balancing to date, of the Stiller-Smith Mechanism, has been for a symmetric configuration. If two pistons are moved closer to the center of the engine to minimize spatial requirements and also reduce weight, then the mass center of the inner mechanism no longer travels in a circle about the center of the engine. It is shown how the overall balancing of the engine is not compromised using the example of a small 8-cylinder engine. The effects of the non-symmetry on the performance of the linear bearing is presented and the resulting additional engineering concerns are discussed.

The development of a mathematical model of StillerSmith Mechanism for the application of a 4-cylinder plunger pump system is presented. The magnitude and direction of the internal dynamic load are obtained by solving a set of equations using the overall geometric parameters, prescribed motions, inertia distribution, and applied torques on the system. The simulation presented here yields the history of the internal loads, which are then normalized with respect to the required peak output load on the plungers, through an entire rotary cycle. The approach allows for the development of further design criteria through parametric sensitivity studies.

The Scotch yoke in its various forms and inversions has received considerable attention as possible alternatives to the slider-crank for internal combustion engine use. As a recent entry, the Stiller-Smith Mechanism has shown promise as being a viable and strong option. In this study emphasis was placed on comparing the number and similarity of mechanism components and the balancing aspects of these components, implications of component and linkage motions, the severity of loading experienced by similar bearing surfaces within the engines, and some of the friction losses associated with these new motions. It was found that the Stiller-Smith Engine has significantly fewer moving parts. It was also found that journal bearings in the slider-crank engine were more severely loaded than those in the Stiller-Smith Engine. The linear reciprocating bearings in the Stiller-Smith Engine were more heavily loaded than the slider-crank piston skirts.

The potential benefits of using advanced fiber-reinforced composites as an alternative to metallic alloys has been investigated for the design and fabrication of connecting rods in motion conversion mechanisms for internal combustion engines. Two types of mechanisms have been selected for this analysis: the common slider-crank mechanism and the new. Stiller-Smith Mechanism, in which the crankshaft is replaced by a floating gear system. An improved finite-element elastodynamic model, which includes the effects of longitudinal, bending and shear deformations, has been developed in order to quantify the relationships between the levels of bearing loads and vibrations of such mechanisms and the material design of their connecting-rods. An extensive parametric study has been conducted on the material system, the lay-up and the cross-sectional dimensions of elastic connecting rods, made of helically wound composite materials.

The Stiller-Smith mechanism is a new mechanism for the translation of linear motion into rotary motion, and has been considered as an alternative to the conventional slider-crank mechanism in the design of internal combustion engines and piston compressors. Piston motion differs between the two mechanisms, being perfectly sinusoidal for the Stiller-Smith case. Plots of dimensionless volume and volume rate-change are presented for one engine cycle. It is argued that the different motion is important when considering rate-based processes such as heat transfer to a cylinder wall and chemical kinetics during combustion. This paper also addresses the fact that a Stiller-Smith engine will be easier to configure for adiabatic operation, with many attendant benefits.

New high-tech materials which are anticipated to revolutionize the internal combustion engine are being created everyday. However, their actual utilization in existing engines has encountered numerous stumbling blocks. High piston sidewall forces and thermal stresses are some of the problems of primary concern. The Stiller-Smith Engine should provide an environment more conducive to the use of some of these materials. Absent from the Stiller-Smith Engine is a crankshaft, and thus a very different motion is observed. Since all parts in the Stiller-Smith Engine move in either linear or rotary fashion it is simple to balance. Additionally the use of linear connecting rod bearings changes the location of the sidewall forces thus providing an isolated combustion chamber more tolerant to brittle materials and potential adiabatic designs. Presented herein is the development of this new engine environment, from conceptualization to an outline of present and future research.