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The combustion of fossil-based fuels in ICEs, resulting in a huge amount of greenhouse gases (GHG) and leading to an immense global temperature rise, are the root causes of the more stringent emission legislations to safeguard health and that encourage further investigations on alternative carbon-neutral fuels. In this respect, the hydrogen has been considered as one of the potential clean fuels because of its zero-carbon nature. The current development of hydrogen-based ICEs focuses on the direct injection (DI) strategy as it allows better engine efficiency than the port fuel injection one. The behavior of the fuel jet is a fundamental aspect of the in-cylinder air-fuel mixing ratio, affecting the combustion process, the engine performances, and the pollutants emissions. In the present study, comprehensive investigations on the hydrogen jet behavior, generated by a Compressed Hydrogen Gas (CHG) injector under different operative conditions, were performed.

In modern internal combustion engines, oil represents a real component. It carries out the essential tasks: lubrication and heat dissipation. On one hand, it directly influences the vehicle performances and, on the other hand, it is subjected to an unavoidable dirtying and degradation process during operation. For these reasons, it requires a dedicated maintenance program which traditionally consists in a scheduled substitution without the analysis of its actual state. To this purpose, the current work aims to show the potential use of nanostructured metal oxides (MOX) gas sensors to develop a new online, on-board, non-invasive device for the oil monitoring. Indeed, they could analyze the oil vapors from the recirculation pipe directly in the engine head. For this analysis, two traditional engine oils have been considered and used in the same test bench.

Nowadays, in the perspective of a full electric automotive scenario, internal combustion engines can still play a central role in the fulfilment of different needs if the efficiency will be improved, and the tailpipe emission will be further limited. Gasoline Compression Ignition engines can offer a favourable balance between NOx, particulate, operating range. Stable operations are ensured by ultra-high gasoline injection pressure and tailored injection patterns in order to design the most proper local fuel distribution. In this context, engine simulations by means of CFD codes can provide insights on the design of the injection parameters, and emphasis must be placed on the capture of spray-wall impingement behaviour under those non-conventional conditions. This paper aims to analyse the spray-wall impingement behaviour of ultra-high gasoline spray using a combined experimental-CFD approach.

With a view to reducing the environmental impact of fossil fuels, advanced lignin-based biofuels could provide a valuable contribute, since lignin is the most abundant biopolymer on earth after cellulose. However, its thermophysical properties would hamper its use as a pure fuel. In this work we investigated the combustion behavior of sprays of a liquid lignin-methanol blend and evaluated its potential as a low-carbon marine fuel for large two-stroke engines. To this end, an experimental campaign was conducted in an optically accessible combustion chamber whose main dimensions correspond to those of a single cylinder for large two-stroke engines. The chamber is provided with optical accesses for optical diagnostics of the combustion process. The combustion of the mixture was ignited using a diesel pilot jet as the ignition source. Two marine injectors are mounted in the chamber, namely “main” and “pilot” injectors.

The last environmental regulations on passenger vehicles’ emissions harden constraints on designing powertrains. A promising solution consists in vehicle electrification leading to hybrid configurations: the tank-to-wheel pollutant emissions can be drastically reduced combining features of typical battery electric vehicles adding an Internal Combustion Engine (ICE) controlled as a Range Extender (REX). Furthermore, HC and CO/CO2 emissions can be avoided using green hydrogen as fuel for the ICE; moreover, in absence of a mechanical coupling between REX and wheels the best operating conditions in terms of maximum ICE efficiency may be easily achieved. In this work, a light quadricycle (EU L6e, classification) series hybrid vehicle with four in-wheel motors is studied for the application of a range extender system.

The growing concern about Greenhouse Gas (GHG) emissions led institutions to further reduce the limits on vehicle-related CO2 emissions. Therefore, car manufacturers are developing vehicles with low environmental impact, like Hybrid-Electric Vehicles (HEVs), which in the series architecture employ an Internal Combustion Engine (ICE) coupled with an electric generator for battery recharging, thus extending the range of a Battery Electric Vehicle (BEV). For this kind of application, small four-stroke Spark Ignition (SI) engines are preferred, as they are a proven and reliable solution to increase the driving range with very low environmental impact. In series hybrid-electric powertrains, the ICE is decoupled from the drive wheels, then it can operate in a steady-state high-efficiency working point, regardless of the power required by the mission profile. The benefits of lean combustion can be exploited to increase efficiency and reduce CO2 and NOx emissions.

Focusing on coastal or inland navigation cities, where emissions from ships are not negligible concerning global ones, the possibility of reducing exhaust gas pollution would have more benefits for public health and air quality. Therefore, in recent years, increasing attention on environmental sustainability is driving the shipbuilding industry towards greener propulsion based on full-electric or hybrid-electric propulsion systems. This work is presented a parallel hybrid system composed of two electric motors, one internal combustion engine, and lithium battery storage. All motors are coupled to the propeller through a specially designed transmission system based on the High Sliding Gear theory (HSG). The hybrid-electric propulsion system is designed to extender the battery pack durability, ensuring a smooth profile of the required current, through the complementary action of the batteries and the internal combustion engine.

The urban mobility electrification has been proposed as the main solution to the vehicle emission issues in the next years. However, internal combustion engines have still great potential to decarbonize the transport sector through the use of low/zero-carbon fuels. Alcohols such us methanol, have long been considered attractive alternative fuels for spark ignition engines. They have properties similar to those of gasoline, are easy to transport and store. Recently, great attention has been devoted to gaseous fuels that can be used in existing engine after minor modification allowing to drastically reduce the pollutant emissions. In this regard, this study tries to provide an overview on the use of alternative fuels, both liquid and gaseous in spark ignition engines, highlighting the benefits as well as the criticalities. The investigation was carried out on a small displacement spark ignition engine capable to operate both in port fuel and direct injection mode.

Ultra-high injection pressures, as well as flash-boiling occurrence, are among the most important research fields recently explored for improving Gasoline Direct Injection (GDI) engine performance. Both of them play a key role in the enhancement of the air/fuel mixing process, in the reduction of tailpipe pollutant emissions, as well as in the investigation of new combustion concepts. Injector manufacturers are even more producing devices with ultra-high injection pressures capable of working with flashing sprays. Flash-boiling of fuel sprays occurs when a super-heated fuel is discharged into an environment whose pressure is lower than the saturation pressure of the fuel and can dramatically alter spray formation due to complex two-phase flow effects and rapid droplet vaporization. In GDI engines, typically, it occurs during the injection process when high fuel temperatures make its saturation pressures higher than the in-cylinder one.

Hybrid electric vehicles are a suitable solution for the transition from fossil fuels-based transportation to electric mobility. They have the benefits of zero-emissions operation when only the electric engine is used preventing the typical range anxiety of full-electric vehicles. Also, they can have a low battery pack capacity and weight thanks to the continuous recharge from the internal combustion engine that becomes the only responsible for exhaust emissions. A practical solution to limit the combustion engine emissions is represented by the range extender configuration, where the engine works at a fixed operating point with the highest efficiency serving uniquely as a battery charger. In the face of the current world situation and future changes, research for alternative energy sources is crucial. Hydrogen can be used as an alternative fuel for common internal combustion engines; moreover, it has the great advantage of high efficiency (about 44%).

Direct injection spark ignition engines represent an effective technology to achieve the goal of carbon dioxide emission reduction. Further reduction of the carbon footprint can be achieved by using carbon-neutral fuels. Oxygenated alcohols are well consolidated fuels for spark ignition engines providing also the advantages of knock resistance and low soot tendency production. Methanol and ethanol are possible candidates as alternative fuels to gasoline due to their similar properties. In this study a blend at 25 % v/v of ethanol in gasoline (E25) and a blend with 80% gasoline, 5 % v/v ethanol and 15% v/v of methanol (GEM) were tested. These blends were considered since E25 is already available at fuel pump in some countries. The GEM blend, instead, could represent a valid alternative in the next future. Experiments were carried out on a high performance, turbocharged 1.8 L direct injection spark ignition engine over the Worldwide Harmonized Light Vehicles Test Cycle.

Direct injection of gaseous fuels usually involves the presence of under-expanded jets. Understanding the physics of such process is imperative for developing Direct Injection (DI) internal combustion engines fueled, for example, by methane or hydrogen. An experimental-numerical characterization of the under-expanded jets issued from an innovative multi-hole injector, designed for application in heavy-duty engines, is carried out. The experimental characterization of the jet evolution was recorded by means of schlieren imaging technique and, then, a numerical simulation procedure was validated, allowing a comprehensive injection process analysis. A high-order and density-based solver, capable of reproducing the most relevant features of the under-expanded jets, was developed within OpenFOAM framework. Initially the effects of the upstream-to-downstream pressure ratio, namely Net Pressure Ratios (NPR), on the spray morphology were investigated.

In the intermediate stage towards zero-emissions, use of methane-hydrogen blends in spark ignition (SI) engines could represent an attractive application. The present work investigated the relevance of empirical base rules for choosing maximum brake torque spark timing settings when using methane-hydrogen blends. A 0D/1D model was used for investigating the optimized ignition for maximizing engine output. Calibration was performed by using in-cylinder pressure data recorded on a methane fueled small size SI engine for two-wheel applications. After adaptations of the model such as valves timing, for rendering it more representative for power generation applications, the investigation was focused on how MBT spark advance was correlated to the 50% mass fraction burned mark (CA50) and peak pressure location. The fact that they were optimized for methane was found to be essential only for high concentrations of hydrogen.

Among the others, natural gas (NG) is regarded as a potential solution to enhance the environmental performance of internal combustion engines. Low carbon-to-hydrogen ratio, worldwide relatively homogeneous distribution and reduced price are the reason as, lately, many researchers efforts have been put in this area. In particular, this work focuses on the characterization of the injection process inside a constant volume chamber (CVC), which could provide a contribution to the development of direct injection technologies for a gaseous fuel. Direct injection of a gaseous fuel involves the presence of under-expanded jets whose knowledge is fundamental to achieve the proper mixture formation prior to the combustion ignition. For this reason, a density based solver was developed within the OpenFOAM library in order to simulate the jet issued from an injector suitable for direct injection of methane.

Within the context of environmental impact reduction for small size spark ignition (SI) engines, especially green-house gas emissions, this study looked at laminar flame speed as an optimization parameter for hydrogen-methane fueled micro-generators. To this aim, SI engine operation was modeled in a 0D/1D simulation framework, so as to identify the best choice of methane-hydrogen ratios in different conditions. Starting from experimental data recorded on a small size engine, an optimization method was implemented for achieving the proposed goal. One of the main conclusions is that high concentrations of hydrogen and resulting fast burn rates are beneficial at high engine speed settings, while the opposite is true at low engine speed. Hydrogen addition was also considered as an additional control margin during lean operation, given that stable combustion can be achieved even with very low equivalence ratios.

The in-cylinder direct injection of fuels can be a further step towards cleaner and more efficient internal combustion engines. However, the injector design and its characterization, both experimental and from numerical simulation require accurate diagnostics and efficient models. This work aims to simulate the complex behavior of the gaseous and liquid jets through an outwardly opening injector characterized by optical diagnostics using a one-dimensional model without using three dimensional models. The behavior of the jet from an outwardly opening injector changes according to the type of fuel. In the case of the gas, the experimental investigations put in evidence three main jet regions: 1) near-field region where the jet shows a complex gas-dynamic structure; 2) transition region characterized by intense mixing; 3) far-field region characterized by a fully developed subsonic turbulent jet.

In the framework of an increasing demand for a more sustainable mobility, where the fuel consumption reduction is a key driver for the development of innovative internal combustion engines, Turbulent Jet Ignition (TJI) represents one of the most promising solutions to improve the thermal efficiency. However, details concerning turbulent jet assisted combustion are still to be fully captured, and therefore the design and the calibration of efficient TJI systems require the support of reliable simulation tools that can provide additional information not accessible through experiments. To this aim, an experimental investigation combined with a 3D-CFD study was performed to analyze the TJI combustion characteristics in a single-cylinder spark-ignition (SI) engine. Firstly, the model was validated against experiments considering stoichiometric mixture at 3000 rpm, wide open throttle operating conditions.

In the last few years, concern about the environmental impact of vehicles has increased, considering the growth of the dangerous effects on health of noxious exhaust emissions. For this reason, car manufacturers are moving towards more efficient combustion systems for Spark Ignition (SI) engines, aiming to comply with the increasingly stringent regulation imposed by EU and other legislators. Engine operation with very lean air/fuel ratios has demonstrated to be a viable solution to this problem. Stable ultra-lean combustion can be obtained with a Pre-Chamber (PC) ignition system, installed in place of the conventional spark plug. The efficiency of this configuration in terms of performance and emissions is due to its combustion process, that starts in the PC and propagates in the main chamber in the form of multiple hot turbulent jets.

Pollutant emission of vehicle cars is nowadays a fundamental aspect to take into account. In the last decays, the company have been forced to study new solutions, such as alternative fuel and learn burn mixture strategy, to reduce the vehicle’s pollutants below the limits imposed by emission regulations. Pre-chamber ignition system presents potential reductions in emission levels and fuel consumption, operating with lean burn mixtures and alternative fuels. As alternative fuels, methane is considered one of the most interesting. It has wider flammable limits and better anti-knock properties than gasoline. Moreover, it is characterized by lower CO2 emissions. The aim of this work is to study the evolution of the plasma jets in a different in-cylinder conditions. The activity was carried out in a research optical small spark ignition engine equipped alternatively with standard ignition system and per-chamber.

Compressed Natural Gas (CNG) is regarded as a promising fuel for spark-ignited (SI) internal combustion engines (ICE) to improve engine thermal efficiency and reduce both carbon dioxide and pollutant emissions. Significant advantages of CNG are higher-octane number, higher hydrogen to carbon ratio, and lower energy-specific CO2 emissions compared with gasoline. More, it can be produced in renewable ways, and is more widespread and cheaper than conventional liquid fossil fuels. In this regard, the direct injection of CNG engines can be considered a promising technology for highly efficient and low-emission future engines. This work reports an experimental and numerical characterization of high-pressure methane jets from a multi-hole injector for direct injection engines.