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Ensuring spray robustness of gasoline direct injection (GDI) is essential to comply with stringent future emission regulations for hybrid and internal combustion engine vehicles. This study presents experimental and numerical assessments of spray for lateral-mounted GDI sprays with two different plume arrangements to analyze spray collapse characteristics, which can significantly deteriorate the atomization performance of fuel sprays. Novel spray characterization methods are applied to analyze complex spray collapse behaviors using diffusive back-illuminated extinction imaging (DBIEI) and 3D computed tomographic (CT) image reconstruction. A series of computational fluid dynamics (CFD) simulations are performed to analyze the detailed spray characteristics besides experimental characterization. Spatio-temporal plume dynamics of conventional triangle-pattern spray are evaluated and compared to a plume pattern with an inversed T pattern that has more open space between plumes.

This study applies high-speed particle image velocimetry (HS-PIV) and flame image velocimetry (HS-FIV) to show flow fields under the effect of varied swirl ratios in a small-bore optical compression-ignition engine. The base swirl ratio and maximum swirl ratio conditions were applied to investigate structures, magnitude and turbulence distribution of the in-cylinder flow as well as the flow within the flame. For each swirl ratio, 100 individual cycles were measured for PIV analysis at motoring conditions and then another 100 cycles for FIV analysis at firing conditions. The derived flow fields were ensemble averaged to show flow structure evolution while the spatial filtering method was applied to extract high-frequency flow component for the analysis of turbulence distributions. The results showed that the intake air flow generates undefined, chaotic flow fields, which are followed by a gradual production of an asymmetric swirl flow.

The influence of early induction stroke direct injection on late-cycle flows was investigated for a lean-burn, high-tumble, gasoline engine. The engine features side-mounted injection and was operated at a moderate load (8.5 bar brake mean effective pressure) and engine speed (2000 revolutions per minute) condition representative of a significant portion of the duty cycle for a hybridized powertrain system. Thermodynamic engine tests were used to evaluate cam phasing, injection schedule, and ignition timing such that an optimal balance of acceptable fuel economy, combustion stability, and engine-out nitrogen oxide (NOx) emissions was achieved. A single cylinder of the 4-cylinder thermodynamic engine was outfitted with an endoscope that enabled direct imaging of the spark discharge and early flame development.

Injector performance in gasoline Direct-Injection Spark-Ignition (DISI) engines is a key focus in the automotive industry as the vehicle parc transitions from Port Fuel Injected (PFI) to DISI engine technology. DISI injector deposits, which may impact the fuel delivery process in the engine, sometimes accumulate over longer time periods and greater vehicle mileages than traditional combustion chamber deposits (CCD). These higher mileages and longer timeframes make the evaluation of these deposits in a laboratory setting more challenging due to the extended test durations necessary to achieve representative in-use levels of fouling. The need to generate injector tip deposits for research purposes begs the questions, can an artificial fouling agent to speed deposit accumulation be used, and does this result in deposits similar to those formed naturally by market fuels?

The enhancement of vortex development, fuel-air mixing and heat release in diesel spray flame by inversed-delta injection rate shaping, having been predicted via LES simulation with detailed chemical kinetics, is experimentally confirmed for the first time. Newly developed 3-injector TAIZAC (TAndem Injector Zapping ACtivation) injector realizing aggressive inversed-delta injection rate shaping was used for single-shot combustion experiments in a constant volume combustion vessel. Simultaneous high-speed (120,000fps) and high-resolution (1,280 x 704 pixels) laser schlieren and UV OH* chemiluminescence imaging combined with subsequent Flame Imaging Velocimetry (FIV) analysis was employed to elucidate the correlation between vortex development and enhanced heat release.

A hydrogen-diesel dual direct injection (H2DDI) combustion strategy in a compression-ignition engine is investigated numerically, reproducing the configuration of previous experimental investigations. These experiments demonstrated the potential of up to 50% diesel substitution by hydrogen while maintaining high engine efficiency; nevertheless, the emission of NOx increased compared with diesel operation and was strongly dependent on the hydrogen injection timing. This implies the efficiency and NOx emission are closely associated with hydrogen charge stratification; however, the underlying mechanisms are not fully understood. Aiming to highlight the hydrogen injection-timing influence on hydrogen/air mixture stratification and engine performance, the present study numerically investigates the mixture formation and combustion process in the H2DDI engine concept using Converge, a three-dimensional fluid dynamics simulation code.

The combustion process of a homogeneous hydrogen charge in a small-bore compression ignition engine with diesel-pilot ignition was simulated using the CONVERGE computational fluid dynamics code. Analysis of the simulation results aimed to understand the processes leading to NOx production and heat loss in this combustion strategy, and their dependence on the hydrogen fuel energy fraction. Previous experimental results demonstrated promising performance, but this comes with a penalty in increased NOx emissions and potentially higher heat losses. The present study aims to enhance understanding of the mechanisms governing these phenomena. The simulated engine was initialised with a lean homogeneous hydrogen-air mixture at BDC and n-dodecane was injected as a diesel surrogate fuel near TDC. The simulations were validated based on experimental results for up to 50% hydrogen energy fraction, followed by an exploratory study with variation of the energy fraction from 0% to 90%.

Implementing triple injection strategies in partially premixed charge-based gasoline compression ignition (GCI) engines has shown to achieve improved engine efficiency and reduced NOx and smoke emissions in many previous studies. While the impact of the triple injections on engine performance and engine-out emissions are well known, their role in controlling the mixture homogeneity and charge premixedness is currently poorly understood. The present study shows correspondence between the triple injection strategies and mixture homogeneity/premixedness through the experimental tests of second/third injection proportion and their timing variations with an aim to explain the observed GCI engine performance and emission trends. The experiments were conducted in a single cylinder, small-bore common-rail diesel engine fuelled with a commercial gasoline fuel of 95 research octane number (RON) and running at 2000 rpm and 830 kPa indicated mean effective pressure conditions.

High-speed soot luminosity movies are widely used to visualise flame development in optical diesel engines thanks to its simple setup and relatively low cost. Recent studies demonstrated the high-speed soot luminosity movies are not only effective in showing the overall distribution and temporal evolution of sooting flames but also flow fields within the flame through the application of combustion (or flame) image velocimetry. The present study aims to improve this imaging technique by systematically evaluating key image processing parameters based on high-speed soot luminosity movies obtained from a single-cylinder, small-bore optical diesel engine. The raw soot luminosity movies are processed using PIVlab - a Matlab-based open-source code widely used for particle image velocimetry (PIV) applications.

This work investigates the impact of injector temperature on the characteristics of high-pressure n-dodecane sprays under conditions relevant to heavy-duty diesel engines. Sprays are injected from a pair of single-hole diesel injectors belonging to the family of “Spray C” and “Spray D” Engine Combustion Network (ECN) injectors. Low and high injector temperature conditions are achieved by activating or deactivating a cooling jacket. We quantify spray spreading angle and penetration using high-speed shadowgraphy and long-distance microscopy imaging. We evaluate differences in fuel/air mixture formation at key timings through one-dimensional modeling. Injections from a cooled injector penetrate faster than those from a higher temperature injector, especially for an injector already prone to cavitation (Spray C).

Soot formation in high-pressure n-dodecane sprays is investigated under conditions relevant to heavy-duty diesel engines. Sprays are injected from a single-hole diesel injector belonging to the family of engine combustion network (ECN) Spray D injectors. Soot is quantified using a high-speed extinction imaging diagnostic with incident light wavelengths of 623 nm and 850 nm. Previously, soot measurements in a high-pressure spray using 406-nm and 520-nm incident light demonstrated a minimal wavelength dependence in the complex refractive index of soot (m), as demonstrated by a near unity ratio of the non-dimensional extinction coefficients (ke,406 nm/ke,520 nm). The present work, however, demonstrates a significant difference in m for measurements with infrared incident light. During the quasi-steady period of the spray combustion event, the experimentally determined ke ratio (ke,623 nm/ke,850 nm) is 1.42 ± 0.27.

Stringent particulate emission regulations are applied to spark-ignition direct-injection (SIDI) engines, calling for a significant in-cylinder reduction of soot particles. To enhance fundamental knowledge of the soot formation and oxidation process inside the cylinder of the engine, a new in-flame particle sampling system has been developed and implemented in a working optical SIDI engine with a side-mounted, wall-guided injection system. Using the sampling probes installed on the piston top, the soot particles are directly sampled from the petrol flame for detailed analysis of particle size distribution, structure, and shape. At the probe tip, a transmission electron microscope (TEM) grid is stored for the soot collection via thermophoresis, which is imaged and post-processed for statistical analysis. Simultaneously, the flame development was recorded using two high-speed cameras to evidence the direct exposure of the sampling grids to the soot-laden diffusion flames and pool fires.

The present study explores the effect of in-cylinder generated non-thermal plasma on hydroxyl and soot development. Plasma was generated using a newly developed Microwave Discharge Igniter (MDI), a device which operates based on the principle of microwave resonation and has the potential to accentuate the formation of active radical pools as well as suppress soot formation while stimulating soot oxidation. Three diagnostic techniques were employed in a single-cylinder small-bore optical diesel engine, including chemiluminescence imaging of electronically excited hydroxyl (OH*), planar laser induced fluorescence imaging of OH (OH-PLIF) and planar laser induced incandescence (PLII) imaging of soot. While investigating the behaviour of MDI discharge under engine motoring conditions, it was found that plasma-induced OH* signal size and intensity increased with higher in-cylinder pressures albeit with shorter lifetime and lower breakdown consistency.

The present study aims to evaluate the effects of engine speed on gasoline compression ignition (GCI) combustion implementing double injection strategies. The double injection comprises of near-BDC first injection for the formation of a premixed charge and near-TDC second injection for the combustion phasing control. The engine performance and emissions testing of GCI combustion has been conducted in a single-cylinder light-duty diesel engine equipped with a common-rail injection system and fuelled with a conventional gasoline with 91 RON. The double injection strategy was investigated for various engine speeds ranging 1200~2000 rpm and the second injection timings between 12°CA bTDC and 3°CA aTDC.

One major drawback of spark-ignition direct-injection (SIDI) engines is increased particulate matter (PM) emissions at high load, due to increased wall wetting and a reduction in available mixture preparation time when compared to port-fuel injection (PFI). It is therefore necessary to understand the mechanics behind injection strategies which are capable of reducing these emissions while also maintaining the performance and efficiency of the engine. Splitting the fuel delivery into two or more injections is a proven way of working towards this goal, however, many different injection permutations are possible and as such there is no clear consensus on what constitutes an ideal strategy for any given objective. In this study, the effect of the timing of the first and second injections for an evenly split dual injection strategy are investigated in an optical SIDI engine running at 1200 RPM with an unthrottled intake.

Soot particles emitted from modern diesel engines, despite significantly lower total mass, show higher reactivity and toxicity than black-smoking old engines, which cause serious health and environmental issues. Soot nanostructure, i.e. the internal structure of soot particles composed of nanoscale carbon fringes, can provide useful information to the investigation of the particle reactivity and its oxidation status. This study presents the nanostructure details of soot particles sampled directly from diesel flames in a working diesel engine as well as from exhaust gases to compare the internal structure of soot particles in the high formation stage and after in-cylinder oxidation. Thermophoretic soot sampling was conducted using an in-house-designed probe with a lacy transmission electron microscope (TEM) grid stored at the tip.

One major drawback of spark-ignition direct-injection (SIDI) engines is increased particulate matter (PM) and unburned hydrocarbon emissions at high load, due to wall wetting and a reduction in available air/fuel mixing time when compared to port-fuel injection (PFI). It is therefore necessary to understand the mechanics behind injection strategies which are capable of reducing these emissions while also maintaining the performance and efficiency of the engine. This study investigates the effect of varying the number fuel injection events and equivalence ratio on the operation of a wall-guided SIDI (WG-SIDI) engine. Of particular interest is how increased mixture homogeneity achieved by the double injection events impacts in-cylinder conditions and flame development.

Ethanol has been selected as a fuel for gasoline compression ignition (GCI) engines realising partially premixed charge combustion, considering its higher resistance to auto-ignition, higher evaporative cooling and oxygen contents than widely used gasoline, all of which could further improve already high efficiency and low smoke/NOx emissions of GCI engines. The in-cylinder phenomena and engine-out emissions were measured in a single-cylinder automotive-size common-rail diesel engine with a special emphasis on double injection strategies implementing early first injection near BDC and late second injection near TDC.

The importance of radiative heat transfer on the combustion and soot formation characteristics under nominal ECN Spray A conditions has been studied numerically. The liquid n-dodecane fuel is injected with 1500 bar fuel pressure into the constant volume chamber at different ambient conditions. Radiation from both gas-phase as well as soot particles has been included and assumed as gray. Three different solvers for the radiative transfer equation have been employed: the discrete ordinate method, the spherical-harmonics method and the optically thin assumption. The radiation models have been coupled with the transported probability density function method for turbulent reactive flows and soot, where unresolved turbulent fluctuations in temperature and composition are included and therefore capturing turbulence-chemistry-soot-radiation interactions. Results show that the gas-phase (mostly CO2 ad H2O species) has a higher contribution to the net radiation heat transfer compared to soot.

Some soot particles emitted from common-rail diesel engines are so small that can penetrate deep into the human pulmonary system, causing serious health issues. The analysis of nano-scale internal structure of these soot particles sampled from the engine tailpipe has provided useful information about their reactivity and toxicity. However, the variations of carbon fringe structures during complex soot formation/oxidation processes occurring inside the engine cylinder are not fully understood. To fill this gap, this paper presents experimental methods for direct sampling and nanostructure analysis of in-flame soot particles in a working diesel engine. The soot particles are collected onto a lacey carbon-coated grid and then imaged in a high-resolution transmission electron microscope (HR-TEM). The HR-TEM images are post-processed using a Matlab-based code to obtain key nanostructure parameters such as carbon fringe length, fringe-to-fringe separation distance, and fringe tortuosity.