Search Results

Considering the current trend towards the electrification of commercial vehicles, the development of Beam eAxle solutions has become necessary. The utilization of an electric drive unit in heavy-duty solid axle-based commercial vehicles presents unique and demanding challenges. These include the necessity for elevated peak and continuous torque while meeting packaging constraints, structural integrity requirements, and extended service life. One such solution was developed by BorgWarner to address these challenges. This paper offers a comprehensive overview of the design and development process undertaken for this Dual Motor Beam eAxle system. This includes the initial comparison of various eAxle solutions, the specifications of components selected for this design, and the initial results from dyno and vehicle development.

The paper presents the results of applying an advanced thermal management approach to a light duty commercial vehicle. The relative benefit of various thermal components, layouts and control strategies is discussed. Thermal performance along with associated fuel economy improvements are shown over various test cycles including the FTP, NEDC and US06. Results are given for a GT-Suite simulation as well as on vehicle.