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Journal Article

Potential Analysis of Defossilized Operation of a Heavy-Duty Dual-Fuel Engine Utilizing Dimethyl Carbonate/Methyl Formate as Primary and Poly Oxymethylene Dimethyl Ether as Pilot Fuel

2024-04-18
Abstract This study demonstrates the defossilized operation of a heavy-duty port-fuel-injected dual-fuel engine and highlights its potential benefits with minimal retrofitting effort. The investigation focuses on the optical characterization of the in-cylinder processes, ranging from mixture formation, ignition, and combustion, on a fully optically accessible single-cylinder research engine. The article revisits selected operating conditions in a thermodynamic configuration combined with Fourier transform infrared spectroscopy. One approach is to quickly diminish fossil fuel use by retrofitting present engines with decarbonized or defossilized alternatives. As both fuels are oxygenated, a considerable change in the overall ignition limits, air–fuel equivalence ratio, burning rate, and resistance against undesired pre-ignition or knocking is expected, with dire need of characterization.
Journal Article

Weld Fatigue Damage Assessment of Rail Track Maintenance Equipment: Regulatory Compliance and Practical Insights

2024-03-04
Abstract The use of appropriate loads and regulations is of great importance in weld fatigue assessment of rail on-track maintenance equipment and similar vehicles for optimized design. The regulations and available loads, however, are often generalized for several categories, which proves to be overly conservative for some specific categories of machines. EN (European Norm) and AAR (Association of American Railroads) regulations play a pivotal role in determining the applicable loads and acceptance criteria within this study. The availability of track-induced fatigue load data for the cumulative damage approach in track maintenance machines is often limited. Consequently, the FEA-based validation of rail track maintenance equipment often resorts to the infinite life approach rather than cumulative damage approach for track-induced travel loads, resulting in overly conservative designs.
Journal Article

Optimizing Intralogistics in an Engineer-to-Order Enterprise with Job Shop Production: A Case Study of the Control Cabinet Manufacturing

2024-01-16
Abstract This study underscores the benefits of refining the intralogistics process for small- to medium-sized manufacturing businesses (SMEs) in the engineer-to-order (ETO) sector, which relies heavily on manual tasks. Based on industrial visits and primary data from six SMEs, a new intralogistics concept and process was formulated. This approach enhances the value-added time of manufacturing workers while also facilitating complete digital integration as well as improving transparency and traceability. A practical application of this method in a company lead to cutting its lead time by roughly 11.3%. Additionally, improved oversight pinpointed excess inventory, resulting in advantages such as reduced capital needs and storage requirements. Anticipated future enhancements include better efficiency from more experienced warehouse staff and streamlined picking methods. Further, digital advancements hold promise for cost reductions in administrative and supportive roles.
Journal Article

Experimental Study on Ship Squat in Intermediate Channel

2023-11-09
Abstract The sinking and trimming of the hull in the channel would directly affect the handling and navigation safety of the ship. In view of the ship sinking, a series of empirical formulas to estimate the subsidence have been put forward for vessel in spacious shallow water areas. However, most of the equations are based on seagoing vessels. They are not suitable for inland ships with small scales, shallow drafts, and narrow navigation width. Till now, research on ship squat in intermediate channel has not yielded more practical results. Here, a generalized physical model is used to study the sinking of 500t class ships in restricted intermediate channel under different channel widths, water depths, and speeds. The main factors affecting the squat are analyzed, the empirical relation is compared with the measured squat. The Barrass equation is modified, and the calculation relation of the settlement suitable for inland river ships is proposed.
Journal Article

A Numerical Methodology to Test the Lubricant Oil Evaporation and Its Thermal Management-Related Properties Derating in Hydrogen-Fueled Engines

2023-09-15
Abstract Due to the incoming phase out of fossil fuels from the market in order to reduce the carbon footprint of the automotive sector, hydrogen-fueled engines are candidate mid-term solution. Thanks to its properties, hydrogen promotes flames that poorly suffer from the quenching effects toward the engine walls. Thus, emphasis must be posed on the heat-up of the oil layer that wets the cylinder liner in hydrogen-fueled engines. It is known that motor oils are complex mixtures of a number of mainly heavy hydrocarbons (HCs); however, their composition is not known a priori. Simulation tools that can support the early development steps of those engines must be provided with oil composition and properties at operation-like conditions. The authors propose a statistical inference-based optimization approach for identifying oil surrogate multicomponent mixtures. The algorithm is implemented in Python and relies on the Bayesian optimization technique.
Journal Article

A Review of Intelligence-Based Vehicles Path Planning

2023-07-28
Abstract Numerous researchers are committed to finding solutions to the path planning problem of intelligence-based vehicles. How to select the appropriate algorithm for path planning has always been the topic of scholars. To analyze the advantages of existing path planning algorithms, the intelligence-based vehicle path planning algorithms are classified into conventional path planning methods, intelligent path planning methods, and reinforcement learning (RL) path planning methods. The currently popular RL path planning techniques are classified into two categories: model based and model free, which are more suitable for complex unknown environments. Model-based learning contains a policy iterative method and value iterative method. Model-free learning contains a time-difference algorithm, Q-learning algorithm, state-action-reward-state-action (SARSA) algorithm, and Monte Carlo (MC) algorithm.
Journal Article

Evaluating the Isolation Performance of Three Seat Suspension Models of Off-Road Vehicles

2023-07-26
Abstract Three suspension structures including the parallel vertical suspension (PVS), the horizontal parallel suspension (HPS), and the negative stiffness element added into suspension (NSES) of the driver’s seat are proposed to improve the driver’s ride comfort of off-road vehicles. Based on the dynamic models of the PVS, HPS, and NSES established and simulated under the same random excitations of the cab floor, the effect of the design parameters of the proposed models is analyzed, and the design parameters are then optimized to evaluate their isolation performance. The indexes of the root-mean-square (r.m.s) accelerations of the vertical seat direction, pitching seat angle, and rolling seat angle are used as the objective functions. The study results indicate that the dynamic parameters of the PVS, HPS, and NSES greatly affect the driver’s ride comfort while their geometrical dimensions insignificantly affect the driver’s ride comfort.
Journal Article

Development of Load Reconstruction Technique and Application on Commercial Vehicle Suspension

2023-06-12
Abstract The ability to predict the durability of a structure depends on the knowledge of operating loads experienced by the structure. Typically, multi-body dynamics (MBD) models are used to cascade measured wheel loads to hard points. However, in this approach, there are many sources by which errors creep into cascaded forces. Any attempt to reduce sources of such errors is time consuming and costly. In typical program development timelines, it is very difficult to accommodate such model calibration efforts. Commercial load cells exist in the industry to give engineers insight into understanding the complex real-world loading of their structures. A significant limitation to the use of load cells is that the structure needs to be modified to accept the load cell, and not all desired loading degrees of freedom (DOFs) can be measured. One of the innovative solutions to calculate operating loads is to convert the structure itself into its own load transducer.
Journal Article

Reaction Rod Link in Rear Cab Suspension to Control Cab Dynamics in Tractor-Semitrailer Vehicles

2023-05-24
Abstract Articulated vehicles form an important part of our society for the transport of goods. Compared to rigid trucks, tractor-trailer combinations can transport huge quantities of load without increasing the axle load. The fifth wheel (FW) acts as a bridge between the tractor and trailer, which can be moved within the range to achieve rated front and rear axle loads. When the FW is moved front, it adversely affects the cab dynamics and cab suspension forces. Compared to the cab pitch and roll, yaw motion increases drastically. The current study tries to address this issue by providing reaction rod links in the rear cab suspension. In this study, a 4×2 tractor with a three-axle semitrailer is considered by keeping the FW at its frontmost position, which is the worst-case scenario for a cab. Three different cases of reaction rod arrangement and its influence on cab dynamics are studied in comparison with a model without reaction rods.
Journal Article

Research on the Evaluation System of Urban Rail Transit Operation Safety in the Context of Intelligent Transportation

2023-04-26
Abstract With the rapid development of the Internet and intelligent control technology, intelligent transportation has become a research hotspot in building a smart city. Under the background of intelligent transportation, it is particularly important to effectively evaluate the rail transit as the framework of urban public transport in this study, and fuzzy mechanism is introduced to optimize the support vector machine (SVM), and on this basis, analytic hierarchy process (AHP) and SVM are combined to improve the classification accuracy and improve the rail transit operation safety evaluation index system. The experimental results show that the classification accuracy of the fuzzy SVM combined with AHP is above 85% on all the datasets, and it can effectively eliminate the less-relevant indicators. In the actual evaluation of Shanghai Rail Transit safety, the prediction accuracy exceeded 80% and the highest reached 94.51%.
Journal Article

Optimization of Daily Vibration Dose during Different Ride Parameters among Tractor Driving

2023-04-18
Abstract This research examined tractor operators’ daily vibration exposure A(8) with different input riding parameters, i.e., average speed (m/s) (2.78, 3.89, 5.0), body mass (BM) (kg/m2) (35.3, 32.6, 25.4), and different terrain types (brick, farm, and tar roads). To arrange the systematic sequence of experiments, Taguchi’s L9 orthogonal array has been selected for this study. The signal-to-noise ratio (SNR) is calculated to analyze the overall influence of input parameters over the output parameters. In this study, it is found that A(8) responses exceeded the recommended action value among all the tractor operators according to ISO 2631-1 (1997). The average speeds and various terrain conditions were shown to be the most influential significant variables (p ≤ 0.05), with percentage contributions of 53.71% and 11.53%, respectively.
Journal Article

Torque Distribution Control Strategy of Electric Wheel Loader with Multiple Drive Motors Based on Optimal Motor Efficiency

2023-03-15
Abstract Wheel loaders are widely used in construction projects. In order to reduce pollution and energy consumption, major wheel loader manufacturers are developing electric powertrain technology. Our main research goal is to reduce the energy consumption of a pure electric loader. This study is intended to build a vehicle simulation model of a multiple drive motor electric loader. According to the common working conditions and empirical formulas of the loader, the simulation data of the electric loader are calculated. The torque distribution control strategy based on the optimal efficiency of the motor is designed for the multiple drive motor electric loader and is compared with the equal proportion distribution control and the axle load ratio distribution control through simulation analysis. The simulation results show that the proposed torque distribution control strategy based on motor optimal efficiency can reduce energy consumption by 7–12%.
Journal Article

Using an Inerter-Based Suspension to Reduce Carbody Flexible Vibration and Improve Riding-Comfort

2023-02-01
Abstract The riding-comfort of high-speed trains affects the travel experience of passengers, and the lightweight design technology of the carbody increases the flexible vibration and reduces passenger comfort. To this end, a vertical dynamics model of railway vehicles is established to demonstrate the potential of using passive inerter-based suspensions to reduce the flexible vibration of the carbody and improve riding-comfort. According to the characteristics of the inerter component, an appropriate inerter-based suspension is applied to the railway vehicle to reduce low-frequency resonance. The sum of the comfort indexes of the three reference points of the carbody is optimized as the objective function to improve the passenger comfort of the whole vehicle. The results reveal that the inerter-based suspension applied to the primary or secondary suspension has different effects on vehicle vibration.
Journal Article

Review Research on Isolation Systems of the Cab and Driver’s Seat in Soil Compactors

2023-01-25
Abstract Under the influence of the interactions between the vibratory drum/wheel and deformable terrains, the ride comfort of the soil compactors is greatly affected. Therefore, the isolation systems of the cab and driver’s seat of the soil compactors have been researched and developed to improve ride comfort. Based on the existing research results, this study provides an overview of the development of the isolation systems of the cab and driver’s seat of the soil compactors. The research result shows that the cab isolations used by the semi-active hydraulic mounts (SHM) or semi-active hydraulic-pneumatic mounts (SHPM) can greatly improve the driver’s ride comfort and control the cab shaking, whereas the driver’s seat suspension embedded by the negative stiffness structure (NSS) strongly improves the driver’s ride comfort.
Journal Article

Research on the Simulation of Human-Seat Interface Pressure with Consideration of the Effect of Seat Cover

2023-01-05
Abstract The human body models consisting of bone, soft tissue, and skin were created based on the latest anthropometry data. The mechanical modeling of vehicle seat cover was studied, as well as the simulation of human-seat interface pressure. As a case study, the seat finite element (FE) model was established using the real-vehicle seat geometric data considering the condition with and without seat cover. The seat and body were assembled to conduct the simulation of human-seat interface pressure. By comparing the simulative result with those of the test, the accuracy of the simulation and the important role of cover material in body pressure simulation were validated. The result also showed that the cover material could not be ignored in the simulation of human-seat interface pressure.
Journal Article

Development of an Optical Investigation Method for Diesel and Oxymethylene Ether Spray in a Large-Bore Dual-Fuel Engine Using a Fisheye Optical System

2022-12-07
Abstract Optical combustion phenomena investigation is a common tool for passenger car and automotive engines. Large-bore engines for stationary and mobile applications, on the other hand, have a lower optical examination density. This is mainly due to the technically more complex design of the optical accesses that have to provide a larger field of view and withstand high mechanical and thermal loads. Nevertheless, an optical investigation of in-cylinder phenomena in large-bore engines is essential to optimize efficient and environmentally friendly combustion processes using new sustainable e-fuels. To realize a simple optical access with maximum observability of the combustion chamber, a fisheye optic for the direct integration into internal combustion engines was developed and used for in-cylinder Mie-scattering investigations of diesel and Oxymethylene Ether (OME3-5) pilot fuel spray of natural gas dual-fuel combustion processes in a MAN 35/44DF single-cylinder research engine.
Journal Article

Analysis of Lateral Stability and Ride of an Indian Railway Constrained Dual-Axle Bogie Frame

2022-11-10
Abstract This article investigates the lateral dynamic behavior of a two-wheel axle bogie frame of an Indian railway vehicle. The influence of the different parameters of the vehicle on stability is investigated. The model is formulated by assigning 10 degrees of freedom (DoF) to the system with yaw and lateral DoF assigned to the bogie frame and vertical, lateral, roll, and yaw DoF assigned to each wheel axle. Linear creep force and moments suggested by Kalker’s linear theory of creep have been accounted for in the analysis. The stability analysis is carried out by transforming the second-order differential equations into first-order differential equations using state-space representation. The present model is validated by comparing the eigenvalues of the analytical model with the same obtained from the finite element (FE) model. The results obtained from the analytical and FE model are in good agreement.
Journal Article

Comparing Grade Severity Rating System Models for Trucks Fitted with Drum Brakes versus Disc Brakes

2022-07-01
Abstract Excessive brake heating of trucks on downgrades is a cause of continuing concern for the Wyoming Department of Transportation (WYDOT). Brake failure on downgrades characteristically takes a catastrophic toll on lives and property. The Grade Severity Rating System (GSRS) developed by the Federal Highway Administration (FHWA) recommends a maximum safe speed limit that has been identified as a feasible remedy for reducing the incidence of downgrade truck crashes. However, truck characteristics and roadway geometrics have changed over the years following the development of the GSRS. To deal with this development, a research project was initiated by the WYDOT in 2016 to update the GSRS model. The test truck used for the field tests in the prior research project was fitted with disc brakes on the front axle and drum brakes on the rear axle. However, disc brakes represent only about 20% of the brake market.
Journal Article

Evaluating Repeatability and Reproducibility of CEN Workshop Real Driving Cabin Air Quality Testing Method

2022-06-06
Abstract Emissions from motor vehicles are generally recognized to pollute the outside air, with negative effects on human health and the environment. Little is known about the extent to which these pollutants enter the interior of the vehicles through their ventilation systems. The cabin air quality inside vehicles is very lightly regulated around the world, and there is no recognized standard method for measuring pollution ingress. This article tests the effectiveness of a method originally proposed in an SAE paper in 2019 for characterizing the degree of particle ingress. This cabin air quality index is hypothesized to give a repeatable, characteristic value for the vehicle to reduce in-cabin pollutant concentration compared to outside pollutant concentration, which may be suitable for inter-vehicle comparison.
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