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A braking force distribution strategy in integrated braking system composed of the main braking system and the auxiliary braking system based on braking pad wear control and hitch force control under non-emergency braking condition is proposed based on the Electronically Controlled Braking System (EBS) to reduce the difference in braking pad wear between different axles and to decrease hitch force between tractors and trailers. The proposed strategy distributes the braking force based on the desired braking intensity, the degree of the braking pad wear and the limits of certain braking regulations to solve the coupling problems between braking safety, economical efficiency of braking and the comfort of drivers. Computer co-simulations of the proposed strategy are performed.

Heavy vehicles have the characteristics of with high center of gravity position, large weight and volume, wheelbase is too narrow relative to the body height and so on, so that they always prone to rollover. In response to the above heavy security problems of heavy vehicle in running process, this paper mainly analyzes roll stability and yaw stability mechanism of heavy vehicles and studies the influence of vehicle parameters on stability by establishing the vehicle dynamics model. At the same time, this paper focuses on heavy vehicles stability control methods based on simulation and differential braking technology. At last, verify the effect of heavy vehicle stability control by computer simulation. The results shows that self-developed stability control algorithm can control vehicle stability effectively, so that the heavy vehicles instability can be avoided, the vehicle driving safety and braking stability are improved.

Aiming at estimating the vehicle mass and the position of center of gravity, an on-line two-stage estimator, based on the recursive least square method, is proposed for buses in this paper. Accurate information of the center of gravity position is crucial to vehicle control, especially for buses whose center of gravity position can be varied substantially because of the payload onboard. Considering that the buses start and stop frequently, the first stage of the estimator determines the bus total mass during acceleration, and the second stage utilizes the recursive least-square methods to estimate the position of the center of gravity during braking. The proposed estimator can be validated by the co-simulation with MATLAB/Simulink and TruckSim software, simulation results exhibit good convergence and stability, so the center of gravity position can be estimated through the proposed method in a certain accuracy range.

A brake pad wear control algorithm used under non-emergency braking conditions is proposed to reduce the difference in brake pad wear between the front and rear axles caused by the difference in brakes and braking force. According to the adhesion state of the pad wear, the control algorithm adjusted the braking force distribution ratio of front and rear wheel that balanced adhesion pad wear value. Computer co-simulations of braking with Trucksim and Matlab/Simulink using vehicle models with equal brake pad wear, greater wear on the front axle and greater wear on the rear axle respectively is performed. The computation simulation results show that meet the brake force distribution system regulatory requirements and total vehicle braking force unchanged.

The commercial vehicle is widely used in the overland transport. A prediction is given on the 9th annual China automotive industry forum that the number of the global commercial vehicles will reach eight million by the year of 2016. However, since the distance between its gravity centre and the ground is larger than that of the passenger vehicle, considering its comparatively short wheelbase, the rollover accident, which is fatal to the drivers and always makes enormous loss of merchandises, easily occurs in the case of commercial vehicles. As the number of the commercial vehicle is increasing fast, the accidents will occur more frequently, the losses will be increasingly enormous. To solve the problem, many researches about rollover early warning systems have been done. In most cases, it is assumed that the references of the vehicle are given.

Aiming at achieving the economy and safety of downhill brake process (running downward along a long slope at a constant velocity) of commercial vehicles, an integrated control strategy of the main brake system and auxiliary brake systems is proposed. Based on Electronic Controlled Braking System (EBS), the strategy distributes braking force to each brake system and each axle according to the thermodynamic feature of them and the wear loss of each brake lining, in order to achieve economy at the premise of safety. A simulation is conducted based on MATLAB/Simulink and TruckSim. Simulation results show that the strategy proposed could control the temperature of each brake system at a rational value, and the balanced wear loss of brake linings is facilitated, thus, the safety and economy of downhill brake is ensured.