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Technical Paper

A Deviation-Based Centroid Displacement Method for Combustion Parameters Acquisition

2024-04-09
2024-01-2839
The absence of combustion information continues to be one of the key obstacles to the intelligent development of engines. Currently, the cost of integrating cylinder pressure sensors remains too high, prompting attention to methods for extracting combustion information from existing sensing data. Mean-value combustion models for engines are unable to capture changes of combustion parameters. Furthermore, the methods of reconstructing combustion information using sensor signals mainly depend on the working state of the sensors, and the reliability of reconstructed values is directly influenced by sensor malfunctions. Due to the concentration of operating conditions of hybrid vehicles, the reliability of priori calibration map has increased. Therefore, a combustion information reconstruction method based on priori calibration information and the fused feature deviations of existing sensing signals is proposed and named the "Deviation-based Centroid Displacement Method" (DCDM).
Technical Paper

Analysis of Dual Fuel Hydrogen/Diesel Combustion Varying Diesel and Hydrogen Injection Parameters in a Single Cylinder Research Engine

2024-04-09
2024-01-2363
In the perspective of a reduction of emissions and a rapid decarbonisation, especially for compression ignition engines, hydrogen plays a decisive role. The dual fuel technology is perfectly suited to the use of hydrogen, a fuel characterized by great energy potential. In fact, replacing, at the same energy content, the fossil fuel with a totally carbon free one, a significant reduction of the greenhouse gases, like carbon dioxide and total hydrocarbon, as well as of the particulate matter can be obtained. The dual fuel with indirect injection of gaseous fuel in the intake manifold, involves the problem of hydrogen autoignition. In order to avoid this difficulty, the optimal conditions for the injection of the incoming mixture into the cylinder were experimentally investigated. All combustion processes are carried out on a research engine with optical access. The engine speed has is set at 1500 rpm, while the EGR valve is deactivated.
Technical Paper

High Pressure Hydrogen Injector Sizing Using 1D/3D CFD Modeling for a Compression Ignition Single Cylinder Research Engine

2024-04-09
2024-01-2615
With the aim of decarbonizing the vehicles fleet, the use of hydrogen is promising solution. Hydrogen is an energy carrier, carbon-free, with high calorific value and with no CO2 and HC emissions burning in ICE. Hydrogen use in spark ignition engines has already been extensively investigated and optimized. On the other hand, its use in compression ignition engines has been little developed and, therefore, there is a lack of information regarding the combustion in ultra-lean conditions, typical of diesel engines. Several applications employ dual fuel combustion for the easy management of the PFI injection system to be applied in addition to the DI Common Rail system. However, this mode suffers from several problems regarding the management of the maximum flow rate of hydrogen into the intake. In particular, to avoid throwing hydrogen into the exhaust, injection must be started after the valve crossing.
Technical Paper

Hydrogen Engine Insights: A Comprehensive Experimental Examination of Port Fuel Injection and Direct Injection

2024-04-09
2024-01-2611
The environmental and sustainable energy concerns in transport are being addressed through the decarbonisation path and the potential of hydrogen as a zero-carbon alternative fuel. Using hydrogen to replace fossil fuels in various internal combustion engines shows promise in enhancing efficiency and achieving carbon-neutral outcomes. This study presents an experimental investigation of hydrogen (H2) combustion and engine performance in a boosted spark ignition (SI) engine. The H2 engine incorporates both port fuel injection (PFI) and direct injection (DI) hydrogen fuel systems, capable of injecting hydrogen at pressures of up to 4000 kPa in the DI system and 1000 kPa in the PFI operations. This setup enables a direct comparison of the performance and emissions of the PFI and DI operations. The study involves varying the relative air-to-hydrogen ratio (λ) at different speeds to explore combustion and engine limits for categorising and optimising operational regions.
Technical Paper

The Flathead Valved Boosted Uniflow Two Stroke Engine

2023-10-24
2023-01-1826
Experimental aviation engines face numerous challenges, including the need for energy efficiency, alternative fuel sources, reduced weight and size, greater durability with reliability, emissions reduction, and integration with advanced control and monitoring systems. This study presents the performance of a two-stroke engine with a Uniflow scavenging system with a flathead valve concept, with lower specific fuel consumption than conventional two-stroke aircraft engines. The engine’s maximum speed is limited to 3000 rpm for better cylinder scavenging efficiency, which also eliminates the need for a reduction gearbox, simplifies the design, and reduces the engine’s total mass. 1D simulations were conducted to evaluate combustion and performance parameters using aviation.
Technical Paper

MEMS Application to Monitor the In-Cylinder Pressure of a Marine Engine

2023-08-28
2023-24-0023
The transport of goods and people by sea, today, must meet the need to reduce the consumption of fuel oil. In addition, it has to ensure operational reliability and vessel availability, to reduce maintenance costs and comply with emission legislation. To this end, it is necessary to apply a marine engine combustion control system already widely used in engines for land transport. This will allow the ship's engines to operate reliably and in compliance with the best performance for which it was designed. The combustion control could also ensure a more balanced operation of the cylinders and reduce the torsional vibrations of the entire engine, as well as the management of the engine according to the adopted fuel: diesel, dual fuel, methanol, ammonia. Generally, the control of combustion in engines is carried out through the use of pressure sensors that face directly into the combustion chamber.
Technical Paper

Theoretical Analysis of Multi-Zone and Transported Probability Density Function Approaches Applied to Low Temperature Combustion Process

2023-08-28
2023-24-0060
Electrification of transport, together with the decarbonization of energy production are suggested by the European Union for the future quality of air. However, in the medium period, propulsion systems will continue to dominate urban mobility, making mandatory the retrofitting of thermal engines by applying combustion modes able to reduce NOx and PM emissions while maintaining engine performances. Low Temperature Combustion (LTC) is an attractive process to meet this target. This mode relies on premixed mixture and fuel lean in-cylinder charge whatever the fuel type: from conventional through alternative fuels with a minimum carbon footprint. This combustion mode has been subject of numerous modelling approaches in the engine research community. This study provides a theoretical comparative analysis between multi-zone (MZ) and Transported probability density function (TPDF) models applied to LTC combustion process.
Technical Paper

CFD Analysis of the Injection Strategy of a Dual Fuel Compression Ignition Engine Supplied with Hydrogen

2023-08-28
2023-24-0064
Although in the latest years the use of compression ignition engines has been a thread of discussion in the automotive field, it is possible to affirm that it still will be a fundamental producer of mechanical power in other sectors, such as naval and off-road applications. However, the necessity of reducing emissions requires to keep on studying new solutions for this kind of engine. Dual fuel combustion concept with methane has demonstrated to be effective in preserving the performance of the original engine and reducing soot, but issues related to the low flame speed forced researcher to find an alternative fuel at low impact of CO2. Hydrogen, thanks to its chemical and physical properties, can be a perfect candidate to ensure a good level of combustion efficiency; however, this is possible only with a proper management of the in-cylinder mixture ignition by means of a pilot injection, preventing uncontrolled autoignition events as well.
Technical Paper

Optical Diagnostics to Study Hydrogen/Diesel Combustion with EGR in a Single Cylinder Research Engine

2023-08-28
2023-24-0070
In order to reduce fuel consumption and polluting emissions from engines, alternative fuels such as hydrogen could play an important role towards carbon neutrality. Moreover, dual-fuel (DF) technology has the potential to offer significant improvements in carbon dioxide emissions for transportation and energy sectors. The dual fuel concept (natural gas/diesel or hydrogen/diesel) represents a possible solution to reduce emissions from diesel engines by using low-carbon or carbon-free gaseous fuels as an alternative fuel. Moreover, DF combustion is a possible retrofit solution to current diesel engines by installing a PFI injector in the intake manifold while diesel is injected directly into the cylinder to ignite the premixed mixture. In the present study, dual fuel operation has been investigated in a single cylinder research engine.
Technical Paper

An Experimental Characterization of Gasoline/Ozone/Air Mixtures in Spark Ignition Engines

2023-08-28
2023-24-0039
In this work, an ozone/air/gasoline mixture has been used as an alternative strategy to achieve a stable combustion in a spark ignition (SI) single cylinder PFI research engine. The air intake manifold has been modified to include four cells to produce ozone with different concentrations. In the research engine, various operating parameters have been monitored such as the in-cylinder pressure, temperature and composition of the exhaust gases, pressure and temperature of the mixture in the intake manifold, engine power and torque and specific fuel consumption. Experimental tests have been carried out under stoichiometric mixture conditions to observe the influence of ozone addition on the combustion process. The results show an advance and an increase of the in-cylinder pressure compared to the reference test-case, where a gasoline/air mixture is used. It is worth noting that, especially under stoichiometric condition, ozone concentration induces auto-ignition and knock.
Technical Paper

Comparison of Conventional vs Reactivity-Controlled Compression Ignition Diesel-Hythane Dual-Fuel Combustion: An Investigation on Engine Performance and Emissions at Low-Load

2023-06-26
2023-01-1203
The exponential rise in greenhouse gas (GHG) emissions into the environment is one of the major concerns of international organisations and governments. As a result, lowering carbon dioxide (CO2) and methane (CH4) emissions has become a priority across a wide range of industries, including transportation sector, which is recognised as one of the major sources of these emissions. Therefore, renewable energy carriers and powertrain technologies, such as the use of alternative fuels and combustion modes in internal combustion engines, are required. Dual-fuel operation with high substitution ratios using low carbon and more sustainable fuels can be an effective short-term solution. Hythane, a blend of 20% hydrogen and 80% methane, could be a potential solution to this problem.
Technical Paper

Analysis of Combustion Cycle-to-Cycle Variation in an Optical Single Cylinder Dual-Fuel Engine

2023-04-11
2023-01-0279
This study aims to improve the dual fuel combustion for low/zero carbon fuels. Seven cases were tested in a single cylinder optical engine and their ignition and combustion characteristics are compared. The baseline case is the conventional diesel combustion. Four cases are diesel-gas (compressed natural gas) dual-fuel combustion operations, and two cases are diesel-hythane combustion. The diesel fuel injection process was visualized by a high-speed copper vapour laser. The combustion processes were recorded with a high-speed camera at 10000 Hz with an engine speed of 1200 rpm. The high-speed recordings for each case included 22 engine cycles and were postprocessed to create one spatial overlapped average combustion image. The average combustion cycle images were then further thresholded and these images were then used in a new method to analyze the cycle-to-cycle variation in a dimensionless, for all cases comparable value.
Technical Paper

Experimental Investigation of Combustion Characteristics, Performance, and Emissions of a Spark Ignition Engine with 2nd Generation Bio-Gasoline and Ethanol Fuels

2023-04-11
2023-01-0339
Climate change mitigation is the main challenge for the automotive industry, as the government issues legislation to combat CO2 emissions. In addition to electrification and battery electric vehicles, using low-carbon and zero-carbon fuels in Internal Combustion (IC) engines can also be an effective way to reach net zero-carbon transport. This study investigated and compared the combustion characteristics, performance and emissions of a highly boosted spark ignition (SI) engine fuelled with EU VI 95 RON E10 gasoline and blends of second-generation bio-gasoline with different ethanol contents of 5% (E5), 10% (E10), and 20% (E20). The single-cylinder SI engine was equipped with a centrally mounted high-pressure injector and supplied externally boosted air. Engine experiments were conducted at 2000 RPM and 3000 RPM with low and high load operations.
Journal Article

Hydrogen/Diesel Combustion Analysis in a Single Cylinder Research Engine

2022-09-16
2022-24-0012
The application of an alternative fuel such as hydrogen to internal combustion engines is proving to be an effective and flexible solution for reducing fuel consumption and polluting emissions from engines. An easy to use and immediate application solution is the dual fuel (DF) technology. It has the potential to offer significant improvements in carbon dioxide emissions from light compression ignition engines. The dual fuel concept (natural gas / diesel or hydrogen / diesel) represents a possible solution to reduce emissions from diesel engines by using low-carbon or carbon-free gaseous fuels as an alternative fuel. Moreover, DF combustion is a possible retrofit solution to current diesel engines by installing a PFI injector in the intake manifold while diesel is injected directly into the cylinder to ignite the premixed mixture. In the present study, dual fuel operation has been investigated in a single cylinder research engine.
Technical Paper

Combustion Characteristics and Exhaust Emissions of a Direct Injection SI Engine with Pure Ethanol and Methanol in Comparison to Gasoline

2022-08-30
2022-01-1089
The automobile industry is under intense pressure to reduce carbon dioxide (CO2) emissions of vehicles. There is also increasing pressure to reduce the other tail-pipe emissions from vehicles to combat air pollution. Electric powertrains offer great potential for eliminating tailpipe CO2 and all other tailpipe emissions. However, current battery technology and recharging infrastructure still present limitations for some applications, where a continuous high-power demand is required. Furthermore, not all markets have the infrastructure to support a sizeable electric fleet and until the grid energy generation mix is of a sufficiently low carbon intensity, then significant vehicle life-cycle CO2 savings could not be realized by the Battery Electric Vehicles. This investigation examines the effects of combustion, efficiencies, and emissions of two alcohol fuels that could help to significantly reduce CO2 in both tailpipe and the whole life cycle.
Technical Paper

CFD Analysis of Different Methane/Hydrogen Blends in a CI Engine Operating in Dual Fuel Mode

2022-08-30
2022-01-1056
Nowadays, the stricter regulations in terms of emissions have limited the use of diesel engines on urban roads. On the contrary, for marine and off-road applications the diesel engine still represents the most feasible solution for work production. In the last decades, dual fuel operation with methane supply has been widely investigated. Starting from previous studies on a research engine, where diesel-methane dual fuel combustion has been deepened both experimentally and numerically with the aid of a CFD code, the authors implemented and tested a kinetic mechanism. It is obtained from the combination of the well-established GRIMECH 3.0 and a detailed scheme for a diesel surrogate oxidation. Moreover, the Autoignition-Induced Flame Propagation model, included in the ANSYS Forte® software, is applied because it can be considered the most appropriate model to describe dual fuel combustion.
Technical Paper

G Index: A Novel Knock Detection Method that is Simpler and Calibration-Free, Based on Angular Position of Combustion Parameters

2022-03-29
2022-01-0479
Stringent emission legislations have pushed engine operation to borderline knock. Knocking combustion limits engine efficiency, putting a threshold in carbon emission reduction that impairs further decarbonization of the transport sector. In this way, online knock monitoring is very important during engine development and calibration to allow operation with higher efficiency levels. Commonly, knock detection methods require complex calculations with high computational cost. Furthermore, these methods normally need previous calibration of a threshold value for each specific engine to indicate the knock limit, requiring important engineering resources and time. Hence, this paper proposes a novel methodology for knock detection that is simple, does not require prior calibration and can be used for sensorless knock detection. The method is applied by relating the crank angle of maximum pressure rise rate (AMPRR) with the angle of 50% of fuel mass burned (CA50), the so-called G Index (GI).
Technical Paper

Investigation of ignition delay times for ethanol and the Brazilian gasoline

2022-02-04
2021-36-0054
The prediction of ignition delay times is very useful during the development phase of internal combustion engines. When it comes to biofuels such as ethanol and its blends with gasoline, its importance is enhanced, especially when it comes to flex-fuel engines and the need to address current and future emissions legislations and efficiency goals. The ignition delay time measured as the angular difference between the spark discharge time, as commanded by the ECU and a relevant fraction of fuel mass burned (usually, 2, 5 or 10%). Experimental tests were performed on a downsized state-of-the-art internal combustion engine. Engine speed of 2500 rpm, with load of 6 and 13 bar IMEP were set for investigation. Stoichiometric operation and MBT or knock-limited spark timings were used, while valve overlap was varied, in order to address the effects of scavenging and residuals on ignition delay times.
Technical Paper

Modeling Study of the Battery Pack for the Electric Conversion of a Commercial Vehicle

2021-09-05
2021-24-0112
Many aspects of battery electric vehicles are very challenging from the engineering point of view in terms of safety, weight, range, and drivability. Commercial vehicle engines are often subjected to high loads even at low speeds and this can lead to an intense increment of the battery pack temperature and stress of the cooling system. For these reasons the optimal design of the battery pack and the relative cooling system is essential. The present study deals with the challenge of designing a battery pack that satisfies both the conditions of lowest weight and efficient temperature control. The trade-off between the battery pack size and the electrical stress on the cells is considered. The electric system has the aim to substitute a 3.0 liters compression ignition engine mainly for commercial vehicles.
Technical Paper

Combined CFD - Experimental Analysis of the In-Cylinder Combustion Phenomena in a Dual Fuel Optical Compression Ignition Engine

2021-09-05
2021-24-0012
Methane supply in diesel engines operating in dual fuel mode has demonstrated to be effective for the reduction of particulate matter and nitric oxides emissions from this type of engine. In particular, methane is injected into the intake manifold to form a premixed charge with air, while a reduced amount of diesel oil is still directly injected to ignite the mixture inside the cylinder. As a matter of fact, the liquid fuel burns following the usual diffusive combustion, so activating the gaseous fuel oxidation in a premixed flame. Clearly, the whole combustion process appears to be more complex to be described in a CFD simulation, mainly because it is not always possible to select in the 3-dimensional codes a different combustion model for each fuel and, also, because other issues arise from the interaction of the two fuels.
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