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Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of electrical terminals, connectors, and components that constitute the electrical connection systems in high power road vehicle applications that operates at either 20 V to 600 volts regardless of the current applied or any current greater than or equal to 80 A regardless of the voltage applied.. These procedures are applicable only to terminals used for In-Line, Header, and Device Connectors and for cable sizes up to 120 mm2 (4/0). In cases where power levels are mixed in the same connector, (i.e. sensing or normal 14.5 volt system circuits with High Power Contacts) the High Power Contacts must pass J1742 requirements, and all other contacts must pass SAE J2223-2 requirements. The connection system (housing and high power contacts) shall meet J1742 requirements.

This SAE Recommended Practice defines test methods and general requirements at all phases of development, production, and field analysis of electrical terminals (including sense pins), connectors, and components that constitute the jump-start connection for road vehicles having 42 V (nominal) electrical systems. The 42 V jump start connector is always remote from the vehicle battery and may take the form of an in-line or Header Connection, either of which is in an accessible location for attachment of a jumper cable from an assist vehicle or battery charger. WARNING—The Jump Start Connector requires environmental protection. This specification assumes that such protection is in place and remains effective for the life of the vehicle. The level of protection depends on the vehicle packaging environment and duty cycle. Appendix B of this document contains the physical specification for the Jump Start Connector.

This SAE Standard defines test methods and general requirements at all phases of development production, and field analysis of electrical terminals, connectors, and components that constitute the direct connection to the storage battery of road vehicles having 42 volt (nominal) electrical systems.

Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of electrical terminals, connectors, and components that constitute the electrical connection systems in high power road vehicle applications that operates at either 20 V to 600 volts regardless of the current applied or any current greater than or equal to 80 A regardless of the voltage applied.. These procedures are applicable only to terminals used for In-Line, Header, and Device Connectors and for cable sizes up to 120 mm2 (4/0). In cases where power levels are mixed in the same connector, (i.e. sensing or normal 14.5 volt system circuits with High Power Contacts) the High Power Contacts must pass J1742 requirements, and all other contacts must pass SAE J2223-2 requirements. The connection system (housing and high power contacts) shall meet J1742 requirements.