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Technical Paper

Fuel Cell Electric Vehicle Modeling Using Hybrid/Battery/Fuel Cell Vehicle Modeling Tool (HBFCMT)

2023-04-11
2023-01-0490
Fuel cell electric vehicle is one of the powertrain paths to reach zero emission suggested by many different government and research institutes. This paper shows a convenient tool to model fuel cell electric vehicle performance with simple input. By using an in-house developed hybrid/battery/fuel cell vehicle modeling tool (HBFCMT), the fuel cell powertrain combination can be analyzed with the assumption of certain control strategy. One example of light duty passenger vehicle is analyzed using this tool. Corresponding vehicle and fuel cell performance data are presented. Compared with test data, the model results are within the expectation in trend wise. Overall, the difference between the model and test data is 6.1% regarding the key performance data: hydrogen consumption in the WLTC cycle. Such conclusion is reasonable to justify the application of the modelling tool in new energy fuel cell electric vehicle design and developments.
Technical Paper

Vehicle Accelerator and Brake Pedal On-Off State Judgment by Using Speed Recognition

2021-04-16
2021-01-5038
The development of intelligent transportation improves road efficiency, reduces automobile energy consumption, and improves driving safety. The core of intelligent transportation is the two-way information interaction between vehicles and the road environment. At present, road environmental information can flow to the vehicle, while the vehicle’s information rarely flows to the outside world. The electronic throttle and electronic braking systems of some vehicles use sensors to get the state of the accelerator and brake pedal, which can be transmitted to the outside environment through technologies such as the Internet of Vehicles. But the Internet of Vehicles technology has not been widely used, and it relies on signal sources, which is a passive way of information acquisition. In this paper, an active identification method is proposed to get the vehicle pedal on-off state as well as the driver’s operation behavior through existing traffic facilities.
Technical Paper

Pre-Curve Braking Planning of Battery Electric Vehicle Based on Vehicle Infrastructure Cooperative System

2020-10-05
2020-01-1643
Braking energy recovery is an important method for Battery Electric Vehicle (BEV) to save energy and increase driving range. The vehicle braking system performs regenerative braking control based on driver operations. Different braking operations have a significant impact on energy recovery efficiency. This paper proposes a method for planning the braking process of a BEV based on the Intelligent Vehicle Infrastructure Cooperative System (IVICS). By actively planning the braking process, the braking energy recovery efficiency is improved. Vehicles need to decelerate and brake before entering a curve. The IVICS is used to obtain information about the curve section ahead of the vehicle's driving route. Then calculating the reference speed of the curve, and obtaining the vehicle's braking target in advance, so as to actively plan the vehicle braking process.
Technical Paper

Differential Speed Steering Control for Four-Wheel Distributed Electric Vehicle

2019-04-02
2019-01-1235
In order to perform differential control instead of the mechanical differential and improve the steering performance of distributed electric vehicles, a two-level differential speed steering control strategy is proposed. Firstly, an upper-layer controller to track the yaw rate is designed based on PID feedback and 3-D lookup table model, which could shorten the response time and reduce the impact of model parameters mismatch. Then, in order to improve the robustness to external disturbances and parameter uncertainties, a lower-layer controller to track the wheel speed is proposed based on integral sliding mode control. Moreover, three simulations are conducted to validate the proposed strategy. The first simulation results indicate that the driving torques of the inner and outer wheels are distributed properly to avoid wheel slip. In the second simulation, when the conventional steering system fails, the proposed control strategy could avoid vehicle losing steering function.
Journal Article

Pathway to 50% Brake Thermal Efficiency Using Gasoline Direct Injection Compression Ignition

2019-04-02
2019-01-1154
Continued improvement in the combustion process of internal combustion engines is necessary to reduce fuel consumption, CO2 emissions, and criteria emissions for automotive transportation around the world. In this paper, test results for the Gen3X Gasoline Direct Injection Compression Ignition (GDCI) engine are presented. The engine is a 2.2L, four-cylinder, double overhead cam engine with compression ratio ~17. It features a “wetless” combustion system with a high-pressure direct injection fuel system. At low load, exhaust rebreathing and increased intake air temperature were used to promote autoignition and elevate exhaust temperatures to maintain high catalyst conversion efficiency. For medium-to-high loads, a new GDCI-diffusion combustion strategy was combined with advanced single-stage turbocharging to produce excellent low-end torque and power. Time-to-torque (TT) simulations indicated 90% load response in less than 1.5 seconds without a supercharger.
Technical Paper

Numerical Investigation of Natural Gas-Diesel Dual Fuel Engine with End Gas Ignition

2018-04-03
2018-01-0199
The present study helps to understand the local combustion characteristics of PREmixed Mixture Ignition in the End-gas Region (PREMIER) combustion mode while using increasing amount of natural gas as a diesel substitute in conventional CI engine. In order to reduce NOx emission and diesel fuel consumption micro-pilot diesel injection in premixed natural gas-air mixture is a promising technique. New strategy has been employed to simulate dual fuel combustion which uses well established combustion models. Main focus of the simulation is at detection of an end gas ignition, and creating an unified modeling approach for dual fuel combustion. In this study G-equation flame propagation model is used with detailed chemistry in order to detect end-gas ignition in overall low temperature combustion. This combustion simulation model is validated using comparison with experimental data for dual fuel engine.
Technical Paper

Advancement of GDCI Engine Technology for US 2025 CAFE and Tier 3 Emissions

2018-04-03
2018-01-0901
The automotive industry is facing tremendous challenges to improve fuel economy and emissions of the internal combustion engine. In the US, 2025 standards for fuel economy and CO2 emissions are extremely stringent. Simultaneously, vehicles must comply with new US Tier 3 emissions standards. In all market segments, there is a need for very clean and efficient engines operating on gasoline fuels. Gasoline Direct Injection Compression Ignition (GDCI) has been under development for several years and significant progress has been realized. As part of two US DOE programs, Delphi has developed a third generation GDCI engine that utilizes partially premixed compression ignition. The engine features an innovative “wetless”, low-temperature, combustion system with the latest high-pressure GDi injection system. The system was developed using extensive simulation and engine testing.
Technical Paper

Experimental Investigation of Combustion Characteristics in a Heavy Duty Natural Gas Engine under Light Load with Methanol Addition

2017-10-08
2017-01-2268
Engines fuelled with Liquefied natural gas (LNG) have been widely used in the heavy-duty vehicles. However, they suffer from poor combustion performance and flame instability under fuel-lean condition. In this work, experiments were performed on a turbo-charged, spark-ignition engine fuelled with natural gas (NG) and methanol. The combustion characteristics such as in-cylinder pressure, heat release rate (HRR), burned mass fraction (BMF), ringing/knock intensity (RI), ignition delay, centroid of HRR, and coefficient of variation (COV) of indicated mean effective pressure (IMEP) were analyzed under light load (brake mean effective pressure=0.3876 MPa) with different methanol substitution rates (MSR=0%, 16%, 34%, 46%). The experimental results showed that combustion phase advanced with the increase in MSR due to faster burning velocity of methanol. Knock only occurred at MSR=46%, 2000 rpm.
Technical Paper

Dynamic Modeling and State Estimation for Multi-In-Wheel-Motor-Driven Intelligent Vehicle

2017-09-23
2017-01-1996
Dynamic modeling and state estimation are significant in the trajectory tracking and stability control of the intelligent vehicle. In order to meet the requirement of the stability control of the eight-in-wheel-motor-driven intelligent vehicle, a full vehicle dynamics model with 12 degrees of freedom, including the longitudinal, lateral, yaw and roll motion of the body, and rotational motion of 8 wheels, is established for the research of the intelligent vehicle in this paper. By simulation with MATLAB/SIMULINK and by comparison with the TruckSim software, the reliability and practicality of the dynamics model are verified. Based on the established dynamics model, an extended Kalman filter (EKF) state observer is proposed to estimate the vehicle sideslip angle, roll angle and yaw rate, which are the key parameters to the stability control of the intelligent vehicle.
Technical Paper

Development and Test of ESC Controller with Driver-In-the-Loop Platform

2017-09-23
2017-01-1993
This paper presents a Driver-In-the-Loop (DIL) bench test system for development of ESC controller. The real-time platform is built-up based on NI/PXI system and the real steering/throttle/braking actuator. In addition, the CarSim provides the vehicle model and the animator for virtual driving environment. A hierarchical ESC controller is proposed in MATLAB/Simulink then download into PXI. In the upper motion controller, the sliding mode theory is adopted and the logic threshold algorithm is used in the lower slip controller. Finally, ESC test is implemented under typical conditions by DIL and Model-In-the-Loop (MIL). The results show that, DIL could make up the shortage of driver model which can’t accurately simulate the emergency response of real driver. Therefore, DIL test could verify the ESC controller more accurately and effectively with considering the human-vehicle-road environment.
Technical Paper

The Analysis of the Stiffness-Damping Parameters of a H-Bahn Vehicle

2017-06-05
2017-01-1890
H-Bahn ("hanging railway") refers to the suspended, unmanned urban railway transportation system. Through the reasonable platform layout, H-Bahn can be easily integrated into the existing urban transit system. With the development of urban roads, the associated rail facilities can be conveniently disassembled, moved and expanded. The track beam, circuits, communication equipment, and sound insulation screen are all installed in a box-type track beam so that the system can achieve a high level of integration and intelligence. The carriage of the modern H-banh vehicle is connected with the bogies by two hanging devices. The vehicle is always running in the box-type track beam; therefore there are less possibilities of derailment. Consequently, the key work focuses on the running stability evaluation and curve negotiation performance analysis.
Technical Paper

Experimental Validation of Jet Fuel Surrogates in an Optical Engine

2017-03-28
2017-01-0262
Three jet fuel surrogates were compared against their target fuels in a compression ignited optical engine under a range of start-of-injection temperatures and densities. The jet fuel surrogates are representative of petroleum-based Jet-A POSF-4658, natural gas-derived S-8 POSF-4734 and coal-derived Sasol IPK POSF-5642, and were prepared from a palette of n-dodecane, n-decane, decalin, toluene, iso-octane and iso-cetane. Optical chemiluminescence and liquid penetration length measurements as well as cylinder pressure-based combustion analyses were applied to examine fuel behavior during the injection and combustion process. HCHO* emissions obtained from broadband UV imaging were used as a marker for low temperature reactivity, while 309 nm narrow band filtered imaging was applied to identify the occurrence of OH*, autoignition and high temperature reactivity.
Journal Article

Second Generation GDCI Multi-Cylinder Engine for High Fuel Efficiency and US Tier 3 Emissions

2016-04-05
2016-01-0760
The second generation 1.8L Gasoline Direct Injection Compression Ignition (GDCI) engine was built and tested using RON91 gasoline. The engine is intended to meet stringent US Tier 3 emissions standards with diesel-like fuel efficiency. The engine utilizes a fulltime, partially premixed combustion process without combustion mode switching. The second generation engine features a pentroof combustion chamber, 400 bar central-mounted injector, 15:1 compression ratio, and low swirl and squish. Improvements were made to all engine subsystems including fuel injection, valve train, thermal management, piston and ring pack, lubrication, EGR, boost, and aftertreatment. Low firing friction was a major engine design objective. Preliminary test results indicated good improvement in brake specific fuel consumption (BSFC) over the first generation GDCI engines, while meeting targets for engine out emissions, combustion noise and stability.
Technical Paper

Control Strategy Development of Natural Gas/Diesel Dual Fuel Engine for Heavy Duty Vehicle

2016-04-05
2016-01-0628
An applicable and comprehensive control strategy of a natural gas/diesel dual fuel engine is presented in this paper. The dual fuel engine is converted from a conventional mechanical pump, turbo charged, heavy duty diesel engine. In the dual fuel mode, the pedal position is explained as demanded total fuel quantity, the quantity of pilot diesel and natural gas are calculated in order to provide the equal energy with the original diesel engine at the same operation condition, the proportion of the natural gas is primarily determined by the load rate and the speed of the engine. When the engine is working under light or moderate load, the intake air is throttled in order to improve the brake mean effective pressure and reduce the hydrocarbon emissions of the dual fuel engine, according to target excess air ratio and the quantities of the two fuels, the desired air mass per cycle can be obtained.
Technical Paper

Simulation of Dual-Fuel-CI and Single-Fuel-SI Engine Combustion Fueled with CNG

2016-04-05
2016-01-0789
With increasing interest to reduce the dependency on gasoline and diesel, alternative energy source like compressed natural gas (CNG) is a viable option for internal combustion engines. Spark-ignited (SI) CNG engine is the simplest way to utilize CNG in engines, but direct injection (DI) Diesel-CNG dual-fuel engine is known to offer improvement in combustion efficiency and reduction in exhaust gases. Dual-fuel engine has characteristics similar to both SI engine and diesel engine which makes the combustion process more complex. This paper reports the computational fluid dynamics simulation of both DI dual-fuel compression ignition (CI) and SI CNG engines. In diesel-CNG dual-fuel engine simulations and comparison to experiments, attention was on ignition delay, transition from auto-ignition to flame propagation and heat released from the combustion of diesel and gaseous fuel, as well as relevant pollutants emissions.
Journal Article

GDCI Multi-Cylinder Engine for High Fuel Efficiency and Low Emissions

2015-04-14
2015-01-0834
A 1.8L Gasoline Direct Injection Compression Ignition (GDCI) engine was tested over a wide range of engine speeds and loads using RON91 gasoline. The engine was operated with a new partially premixed combustion process without combustion mode switching. Injection parameters were used to control mixture stratification and combustion phasing using a multiple-late injection strategy with GDi-like injection pressures. At idle and low loads, rebreathing of hot exhaust gases provided stable compression ignition with very low engine-out NOx and PM emissions. Rebreathing enabled reduced boost pressure, while increasing exhaust temperatures greatly. Hydrocarbon and carbon monoxide emissions after the oxidation catalyst were very low. Brake specific fuel consumption (BSFC) of 267 g/kWh was measured at the 2000 rpm-2bar BMEP global test point.
Technical Paper

Development of an Integrated Braking Control Strategy for Commercial Vehicles

2015-01-14
2015-26-0080
Commercial vehicle plays an important role during transportation process under the demand of high speed, convenience and efficiency. So improving active safety of commercial vehicle has become a research topic. Due to the fact that braking characteristic is the basic and most closely related to safe driving of vehicle's performances, this paper aims to improve the braking performance by researching into an integrated control method based on the mature ABS products. Firstly, a strategy which gives priority to ABS and differential yaw moment control, complementary with the hydraulic active suspension control is proposed. In comparison with ABS, the combined control of brake system and suspension system is designed not only for preventing wheels lock. But the directional control to avoid roll or spin is more focused on. Then in order to run the novel method correctly, the controlled variables and evaluation criteria are illustrated briefly.
Technical Paper

The Performance Study of Air-Friction Reduction System for Hydraulic Retarder

2014-09-30
2014-01-2283
The hydraulic retarder, which is an auxiliary brake device for enhancing traffic safety, has been widely used in kinds of heavy commercial vehicles. When the vehicle equipped with the retarder is traveling in non-braking state, the transmission loss would be caused because of the stirring air between working wheels of the rotor and the stator no matter if the retarder connects in parallel or in series with the transmission [1]. This paper introduces an elaborate hydraulic retarder air-friction reduction system (AFRS) which consists of a vacuum generating module and pneumatic control module. AFRS works to reduce the air friction by decreasing the gas density between working wheels when the retarder is in non-braking state. The pneumatic control model of hydraulic retarder is built first. Then various driving conditions are considered to verify the performance of the AFRS. The stability of the AFRS is analyzed based on the complete driveline model.
Journal Article

Development of a Gasoline Direct Injection Compression Ignition (GDCI) Engine

2014-04-01
2014-01-1300
In previous work, Gasoline Direct Injection Compression Ignition (GDCI) has demonstrated good potential for high fuel efficiency, low NOx, and low PM over the speed-load range using RON91 gasoline. In the current work, a four-cylinder, 1.8L engine was designed and built based on extensive simulations and single-cylinder engine tests. The engine features a pent roof combustion chamber, central-mounted injector, 15:1 compression ratio, and zero swirl and squish. A new piston was developed and matched with the injection system. The fuel injection, valvetrain, and boost systems were key technology enablers. Engine dynamometer tests were conducted at idle, part-load, and full-load operating conditions. For all operating conditions, the engine was operated with partially premixed compression ignition without mode switching or diffusion controlled combustion.
Journal Article

Role of Volatility in the Development of JP-8 Surrogates for Diesel Engine Application

2014-04-01
2014-01-1389
Surrogates for JP-8 have been developed in the high temperature gas phase environment of gas turbines. In diesel engines, the fuel is introduced in the liquid phase where volatility plays a major role in the formation of the combustible mixture and autoignition reactions that occur at relatively lower temperatures. In this paper, the role of volatility on the combustion of JP-8 and five different surrogate fuels was investigated in the constant volume combustion chamber of the Ignition Quality Tester (IQT). IQT is used to determine the derived cetane number (DCN) of diesel engine fuels according to ASTM D6890. The surrogate fuels were formulated such that their DCNs matched that of JP-8, but with different volatilities. Tests were conducted to investigate the effect of volatility on the autoignition and combustion characteristics of the surrogates using a detailed analysis of the rate of heat release immediately after the start of injection.
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