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Technical Paper

A Deviation-Based Centroid Displacement Method for Combustion Parameters Acquisition

2024-04-09
2024-01-2839
The absence of combustion information continues to be one of the key obstacles to the intelligent development of engines. Currently, the cost of integrating cylinder pressure sensors remains too high, prompting attention to methods for extracting combustion information from existing sensing data. Mean-value combustion models for engines are unable to capture changes of combustion parameters. Furthermore, the methods of reconstructing combustion information using sensor signals mainly depend on the working state of the sensors, and the reliability of reconstructed values is directly influenced by sensor malfunctions. Due to the concentration of operating conditions of hybrid vehicles, the reliability of priori calibration map has increased. Therefore, a combustion information reconstruction method based on priori calibration information and the fused feature deviations of existing sensing signals is proposed and named the "Deviation-based Centroid Displacement Method" (DCDM).
Technical Paper

Experimental Investigation of Combustion Characteristics, Performance, and Emissions of a Spark Ignition Engine with 2nd Generation Bio-Gasoline and Ethanol Fuels

2023-04-11
2023-01-0339
Climate change mitigation is the main challenge for the automotive industry, as the government issues legislation to combat CO2 emissions. In addition to electrification and battery electric vehicles, using low-carbon and zero-carbon fuels in Internal Combustion (IC) engines can also be an effective way to reach net zero-carbon transport. This study investigated and compared the combustion characteristics, performance and emissions of a highly boosted spark ignition (SI) engine fuelled with EU VI 95 RON E10 gasoline and blends of second-generation bio-gasoline with different ethanol contents of 5% (E5), 10% (E10), and 20% (E20). The single-cylinder SI engine was equipped with a centrally mounted high-pressure injector and supplied externally boosted air. Engine experiments were conducted at 2000 RPM and 3000 RPM with low and high load operations.
Technical Paper

Combustion Characteristics and Exhaust Emissions of a Direct Injection SI Engine with Pure Ethanol and Methanol in Comparison to Gasoline

2022-08-30
2022-01-1089
The automobile industry is under intense pressure to reduce carbon dioxide (CO2) emissions of vehicles. There is also increasing pressure to reduce the other tail-pipe emissions from vehicles to combat air pollution. Electric powertrains offer great potential for eliminating tailpipe CO2 and all other tailpipe emissions. However, current battery technology and recharging infrastructure still present limitations for some applications, where a continuous high-power demand is required. Furthermore, not all markets have the infrastructure to support a sizeable electric fleet and until the grid energy generation mix is of a sufficiently low carbon intensity, then significant vehicle life-cycle CO2 savings could not be realized by the Battery Electric Vehicles. This investigation examines the effects of combustion, efficiencies, and emissions of two alcohol fuels that could help to significantly reduce CO2 in both tailpipe and the whole life cycle.
Technical Paper

A Rule-Based Energy Management Strategy for a Light-Duty Commercial P2 Hybrid Electric Vehicle Optimized by Dynamic Programming

2021-04-06
2021-01-0722
An appropriate energy management strategy can further reduce the fuel consumption of P2 hybrid electric vehicles (HEV) with simple hybrid configuration and low cost. The rule-based real-time energy management strategy dominates the energy management strategies utilized in commercial HEVs, due to its robustness and low computational loads. However, its performance is sensitive to the setting of parameters and control actions. To further improve the fuel economy of a P2 HEV, the energy management strategy of the HEV has been re-designed based on the globally optimal control theory. An optimization strategy model based on the longitudinal dynamics of the vehicle and Bellman’s dynamic programming algorithm was established in this research and an optimal power split in the dual power sources including an internal combustion engine (ICE) and an electric machine at a given driving cycle was used as a benchmark for the development of the rule-based energy management strategy.
Technical Paper

Integrated CFD-Experimental Methodology for the Study of a Dual Fuel Heavy Duty Diesel Engine

2019-09-09
2019-24-0093
This paper deals with the experimental and numerical investigation of a 2.0 litre single cylinder Heavy Duty Diesel Engine fuelled by natural gas and diesel oil in Dual Fuel mode. Due to the gaseous nature of the main fuel and to the high compression ratio of the diesel engine, reduced emissions can be obtained. An experimental study has been carried out at three different load level (25%, 50% and 75% of full engine load). Basing on experimental data, the authors recreated a 45° mesh sector of the engine cylinder and performed CFD simulations for the cases at 50% and 75% load levels. Numerical simulations were carried out on the 3D code Ansys FORTE. The aim of this work is to study combustion phenomena and, in particular, the interaction between natural gas and diesel oil, respectively represented by methane and n-dodecane. A reduced kinetic scheme for methane auto-ignition was implemented while for n-dodecane two set of reactions were utilised.
Technical Paper

Dilution Boundary Expansion Mechanism of SI-CAI Hybrid Combustion Based on Micro Flame Ignition Strategy

2019-04-02
2019-01-0954
In decade years, Spark Ignition-Controlled Auto Ignition (SI-CAI) hybrid combustion, also called Spark Assisted Compression Ignition (SACI) has shown its high-efficiency and low emissions advantages. However, high dilution causes the problem of unstable initial ignition and flame propagation, which leads to high cyclic variation of heat release and IMEP. The instability of SI-CAI hybrid combustion limits its dilution degree and its ability to improve the thermal efficiency. In order to solve instability problems and expand the dilution boundary of hybrid combustion, micro flame ignition (MFI) strategy is applied in gasoline hybrid combustion engines. Small amount of Dimethyl Ether (DME) chosen as the ignition fuel is injected into cylinder to form micro flame kernel, which can stabilize the ignition combustion process.
Technical Paper

Simulation of the Effect of Intake Pressure and Split Injection on Lean Combustion Characteristics of a Poppet-Valve Two-Stroke Direct Injection Gasoline Engine at High Loads

2018-09-10
2018-01-1723
Poppet-valve two-stroke gasoline engines can increase the specific power of their four-stroke counterparts with the same displacement and hence decrease fuel consumption. However, knock may occur at high loads. Therefore, the combustion with stratified lean mixture was proposed to decrease knock tendency and improve combustion stability in a poppet-valve two-stroke direct injection gasoline engine. The effect of intake pressure and split injection on fuel distribution, combustion and knock intensity in lean mixture conditions at high loads was simulated with a three-dimensional computational fluid dynamic software. Simulation results show that with the increase of intake pressure, the average fuel-air equivalent ratio in the cylinder decreases when the second injection ratio was fixed at 70% at a given amount of fuel in a cycle.
Technical Paper

Numerical Simulation of the Gasoline Spray with an Outward-Opening Piezoelectric Injector: A Comparative Study of Different Breakup Models

2018-04-03
2018-01-0272
The outward-opening piezoelectric injector can achieve stable fuel/air mixture distribution and multiple injections in a single cycle, having attracted great attentions in direct injection gasoline engines. In order to realise accurate predictions of the gasoline spray with the outward-opening piezoelectric injector, the computational fluid dynamic (CFD) simulations of the gasoline spray with different droplet breakup models were performed in the commercial CFD software STAR-CD and validated by the corresponding measurements. The injection pressure was fixed at 180 bar, while two different backpressures (1 and 10 bar) were used to evaluate the robustness of the breakup models. The effects of the mesh quality, simulation timestep, breakup model parameters were investigated to clarify the overall performance of different breakup model in modeling the gasoline sprays.
Technical Paper

Analysis of the Effect of Intake Plenum Design on the Scavenging Process in a 2-Stroke Boosted Uniflow Scavenged Direct Injection Gasoline (BUSDIG) Engine

2017-03-28
2017-01-1031
In this study, the effect of the intake plenum design on the scavenging process in a newly proposed 2-stroke Boosted Uniflow Scavenged Direct Injection Gasoline (BUSDIG) engine was studied in detail by three dimensional (3D) computational fluid dynamics (CFD) simulations. In the BUSDIG engine, the intake scavenge ports are integrated into the cylinder liner and their opening and closure are controlled by the movement of piston top while exhaust valves are placed in the cylinder head. In order to accommodate the optimized scavenge ports in the real engine application, the intake plenum with an inlet pipe and a scavenge chamber was designed and connected to the 12 evenly distributed scavenge ports in a single cylinder BUSDIG engine.
Technical Paper

Evaluations of Scavenge Port Designs for a Boosted Uniflow Scavenged Direct Injection Gasoline (BUSDIG) Engine by 3D CFD Simulations

2016-04-05
2016-01-1049
The 2-stroke engine has great potential for aggressive engine downsizing due to its double firing frequency which allows lower indicated mean effective pressure (IMEP) and peak in-cylinder pressure with the same output toque compared to the 4-stroke engine. With the aid of new engine technologies, e.g. direct injection, boost and variable valve trains, the drawbacks of traditional 2-stroke engine, e.g. low durability and high emissions, can be resolved in a Boosted Uniflow Scavenged Direct Injection Gasoline (BUSDIG) engine. Compared to the loop-flow or cross-flow engines, the BUSDIG engine, where intake ports are integrated to the cylinder liner and controlled by the movement of piston top while exhaust valves are placed in the cylinder head, can achieve excellent scavenging performance and be operated with high boost.
Technical Paper

The Modeling and Design of a Boosted Uniflow Scavenged Direct Injection Gasoline (BUSDIG) Engine

2015-09-01
2015-01-1970
Engine downsizing of the spark ignition gasoline engine is recognized as one of the most effective approaches to improve the fuel economy of a passenger car. However, further engine downsizing beyond 50% in a 4-stroke gasoline engine is limited by the occurrence of abnormal combustion events as well as much greater thermal and mechanical loads. In order to achieve aggressive engine downsizing, a boosted uniflow scavenged direct injection gasoline (BUSDIG) engine concept has been proposed and researched by means of CFD simulation and demonstration in a single cylinder engine. In this paper, the intake port design on the in-cylinder flow field and gas exchange characteristics of the uniflow 2-stroke cycle was investigated by computational fluid dynamics (CFD). In particular, the port orientation on the in-cylinder swirl, the trapping efficiency, charging efficiency and scavenging efficiency was analyzed in details.
Journal Article

Numerical Study of the Effect of Piston Shapes and Fuel Injection Strategies on In-Cylinder Conditions in a PFI/GDI Gasoline Engine

2014-10-13
2014-01-2670
SI-CAI hybrid combustion, also known as spark-assisted compression ignition (SACI), is a promising concept to extend the operating range of CAI (Controlled Auto-Ignition) and achieve the smooth transition between spark ignition (SI) and CAI in the gasoline engine. In order to stabilize the hybrid combustion process, the port fuel injection (PFI) combined with gasoline direct injection (GDI) strategy is proposed in this study to form the in-cylinder fuel stratification to enhance the early flame propagation process and control the auto-ignition combustion process. The effect of bowl piston shapes and fuel injection strategies on the fuel stratification characteristics is investigated in detail using three-dimensional computational fluid dynamics (3-D CFD) simulations. Three bowl piston shapes with different bowl diameters and depths were designed and analyzed as well as the original flat piston in a single cylinder PFI/GDI gasoline engine.
Technical Paper

A Study of Turbulent Flame Development with Ethanol Fuels in an Optical Spark Ignition Engine

2014-10-13
2014-01-2622
The work was concerned with experimental study of the turbulent flame development process of ethanol fuels in an optically accessed spark ignition research engine. The fuels were evaluated in a single cylinder engine equipped with full-bore overhead optical access and operated at typical stoichiometric part-load conditions. High-speed natural light (or chemiluminescence) imaging and simultaneous in-cylinder pressure data measurement and analysis were used to understand the fundamental influence of both low and high ethanol content on turbulent flame propagation and subsequent mass burning. Causes for the difference in cyclic variations were evaluated in detail, with comparisons made to existing burning velocity correlations where available.
Journal Article

Numerical Analysis of a Downsized 2-Stroke Uniflow Engine

2014-10-01
2014-01-9051
In order to optimize the 2-stroke uniflow engine performance on vehicle applications, numerical analysis has been introduced, 3D CFD model has been built for the optimization of intake charge organization. The scavenging process was investigated and the intake port design details were improved. Then the output data from 3D CFD calculation were applied to a 1D engine model to process the analysis on engine performance. The boost system optimization of the engine has been carried out also. Furthermore, a vehicle model was also set up to investigate the engine in-vehicle performance.
Technical Paper

The Influence of Intake Port and Pent-Roof Structures on Reversed Tumble Generation of a Poppet-Valved Two-Stroke Gasoline Engine

2014-04-01
2014-01-1130
In order to minimize short-circuiting of the intake charge in the poppet-valved 2-stroke engine, measures are taken to generate reversed tumble in the cylinder. In this study, five different types of intake ports and three types of pent-roof geometries were designed and analysed of their ability to generate and maintain reversed tumble flows by means of CFD simulation for their intake processes on a steady flow rig. Their flow characteristics were then assessed and compared to that of the vertical top-entry ports. Results show that the side-entry port designs can achieve comparatively high tumble intensity. The addition of flow deflectors inside the side-entry ports does not have much effect on the reversed tumble ratio. The top-entry ports have the highest flow coefficient among all the intake ports examined as well as producing strong reversed tumble. It is also found that the pent-roof at a wider angle helps to strengthen the tumble intensity due to increased air flow rate.
Journal Article

Pneumatic Regenerative Engine Braking Technology for Buses and Commercial Vehicles

2011-09-13
2011-01-2176
In this paper, a novel cost-effective air hybrid powertrain concept for buses and commercial vehicles, Brunel Regenerative Engine Braking Device (RegenEBD) technology, is presented and its performance during the braking process is analysed using the Ricardo WAVE engine simulation programme. RegenEBD is designed to convert kinetic energy into pneumatic energy in the compressed air saved in an air tank. Its operation is achieved by using a production engine braking device and a proprietary intake system design. During the braking operation, the engine switches from the firing mode to the compressor mode by keeping the intake valves from fully closed throughout the four-strokes by installing the Variable Valve Exhaust Brake (VVEB) device on the intake valves. As a result, the induced air could be compressed through the opening gap of intake valves into the air tank through the modified intake system.
Technical Paper

Improvements of the KIVA Dense Spray Modeling for HSDI Diesel Engines

2007-01-23
2007-01-0001
A numerical study has been performed to investigate the soot emission from a high-speed single-cylinder direct injection diesel engine. It was shown that the current KIVA CFD code with the standard evaporation model could predict the experimental trend, where at a low speed running condition a higher smoke reading is reached when increasing the injector protrusion into the piston chamber and conversely a lower smoke reading was recorded for the same change in injector protrusion at a high running speed condition. Evidence of inappropriate air/fuel mixing was seen via rates of heat release analyses, especially in the high-speed conditions. Efforts to reduce this discrepancy by way of improvements to the KIVA breakup and evaporation models were made. Results of the modified models showed improvements in the vapor dispersion of the atomizing liquid jet, thus affecting the mixing rates and predicted smoke emissions.
Technical Paper

Development of a Two-Stroke/Four-Stroke Switching Gasoline Engine - The 2/4SIGHT Concept

2005-04-11
2005-01-1137
The pursuit of flexibility is a recurring theme in engine design and development. Engines that are able to switch between the two-stroke operating cycle and four-stroke operation promise a great leap in flexibility. Such 2S-4S engines could then continuously select the optimum operating mode - including HCCI/CAI combustion - for fuel efficiency, emissions or specific output. With recent developments in valvetrain technology, advanced boosting devices, direct fuel injection and engine control, the 2S-4S engine is an increasingly real prospect. The authors have undertaken a comprehensive feasibility study for 2S-4S gasoline engines. This study has encompassed concept and detailed design, design analysis, one-dimensional gas dynamics simulation, three-dimensional computational fluid dynamics, and vehicle simulation. The resulting 2/4SIGHT concept engine is a 1.04 l in-line three-cylinder engine producing 230 Nm and 85 kW.
Technical Paper

Computational Study of the Effects of the Re-entrant Lip Shape and Toroidal Radii of Piston Bowl on a HSDI Diesel Engine's Performance and Emissions

2004-03-08
2004-01-0118
The piston bowl design is one of the most important factors that affect the air/fuel mixing and the subsequent combustion and pollutant formation processes in a direct injection diesel engine. The bowl geometry and dimensions, such as pip region, bowl lip area, and torus radius are all known to have an effect on the in-cylinder mixing and combustion process. In order to understand better the effect of torus radius, three piston bowls with different torus radius and lip shapes designs but with the same lip area and pip inclination were investigated using Computational Fluid Dynamics (CFD) engine modelling. KIVA3V with improved sub-models was used to model the in-cylinder flows and combustion process, and it was validated on a High-Speed Direct Injection (HSDI) engine with a 2nd generation common rail fuel injection system.
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