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Standard

Hydrogen Embrittlement Testing of Ultra High Strength Steels and Stampings by Acid Immersion

2023-03-08

CURRENT

J3215_202303

This standard describes a test method for evaluating the susceptibility of uncoated cold rolled and hot rolled Ultra High Strength Steels (UHSS) to hydrogen embrittlement. The thickness range of materials that can be evaluated is limited by the ability to bend and strain the material to the specified stress level in this specification. Hydrogen embrittlement can occur with any steel with a tensile strength greater than or equal to 980 MPa. Some steel microstructures, especially those with retained austenite, may be susceptible at lower tensile strengths under certain conditions. The presence of available hydrogen, combined with high stress levels in a part manufactured from high strength steel, are necessary precursors for hydrogen embrittlement. Due to the specific conditions that need to be present for hydrogen embrittlement to occur, cracking in this test does not indicate that parts made from that material would crack in an automotive environment.

Standard

Sintered Powder Metal Parts: Ferrous

2018-08-24

CURRENT

J471_201808

Powder metal (P/M) parts are manufactured by pressing metal powders to the required shape in a precision die and sintering to produce metallurgical bonds between the particles, thus generating the appropriate mechanical properties. The shape and mechanical properties of the part may be subsequently modified by repressing or by conventional methods such. as machining and/or heat treating. While powder metallurgy embraces a number of fields wherein metal powders may be used as raw materials, this standard is concerned primarily with information relating to mechanical components and bearings produced from iron-base materials.

Standard

Wrought Nickel and Nickel-Related Alloys

2018-02-15

CURRENT

J470_201802

This Report presents general information on over 50 alloys in which nickel either predominates or is a significant alloying element. It covers primarily wrought materials, and is not necessarily all inclusive. Values given are in most cases average or nominal, and if more precise values are required the producer(s) should be contacted. This report does not cover the so-called "superalloys," or the iron base stainless steels. Refer to SAE J467, Special Purpose Alloys, and SAE J405, Chemical Compositions of SAE Wrought Stainless Steels, respectively, for data on these alloys.

Standard

Magnetic Particle Inspection

2018-01-10

CURRENT

J420_201801

The scope of this SAE Information Report is to provide general information relative to the nature and use of magnetic particles for nondestructive testing. The document is not intended to provide detailed technical information, but will serve as an introduction to the theory and capabilities of magnetic particle testing, and as a guide to more extensive references.

Standard

Automotive Metallurgical Joining

2018-01-10

CURRENT

J836_201801

This report is an abbreviated summary of metallurgical joining by welding, brazing, and soldering. It is generally intended to reflect current usage in the automotive industry; however, it does include some of the more recently developed processes. More comprehensive coverage of materials, processing details, and equipment required may be found in the Welding Handbook, Soldering Manual, and other publications of the American Welding Society and the American Society for Testing and Materials. AWS Automotive Welding Committee publications on Recommended Practices are particularly recommended for the design or product engineer. This report is not intended to cover mechanical joining such as rivets or screw fasteners, or chemical joining processes such as adhesive joining.

Standard

Engine Poppet Valve Information Report

2018-01-10

CURRENT

J775_201801

This specification supplies engineers and designers with: a Poppet valve nomenclature b Poppet valve alloy designations c Chemical compositions of poppet valve alloys d A guide to valve alloy metallurgy and heat treatments e General information on properties of valve alloys f A guide to the application of valve alloys g A description of valve design and construction, and their relation to valve alloy selection h Valve gear design considerations that affect valves

Standard

Bearing and Bushing Alloys

2018-01-10

CURRENT

J459_201801

The bearing performance of steel backed half bearings, bushings, and washers is dependent on the properties and thickness of the lining alloy, the strength and dimensional stability of the steel backing (usually SAE 1010) and the strength of the bond between the lining alloy and the backing. This SAE Information Report is primarily concerned with the properties of the lining alloys used in automotive applications, in particular, the crankshaft bearings of the internal combustion engine.

Standard

Surface Hardness Testing with Files

2018-01-10

CURRENT

J864_201801

Hardness testing with files consists essentially of cutting or abrading the surface of metal parts, and approximating the hardness by the feel, or extent to which, the file bites into the surface. The term "file hard" means that the surface hardness of the parts tested is such that a new file of proven hardness will not cut the surface of the material being tested.

Standard

Abrasive Wear

2018-01-09

CURRENT

J965_201801

An enormous economic loss, as well as a waste of natural resources, is incurred world-wide as a result of wear of components and tools. Any effort expended in an attempt to reduce this loss is indeed worthwhile. The purpose of this SAE Information Report is to present the current state of knowledge of abrasive wear. This report, therefore, covers wear, or the undesired removal of metal by mechanical action, caused by abrasive particles in contact with the surface. It does not concern metal-to-metal wear or wear in the presence of an abrasive free lubricant. Abrasive wear occurs when hard particles, such as rocks, sand, or fragments of certain hard metals, slide or roll under pressure across a surface. This action tends to cut grooves across the metal surface, much like a cutting tool. Abrasive wear is of considerable importance in any part moving in relation to an abrasive.

Standard

Cleanliness Rating of Steels by the Magnetic Particle Method

2018-01-09

CURRENT

J421_201801

This SAE Recommended Practice provides a rating procedure for the cleanliness rating of steels by the magnetic particle method. The procedure is based on counting the number of indications (frequency) and employs a weighted value to obtain a severity factor. The method outlined is similar to that described in SAE Aerospace Material Specification AMS 2301.

Standard

Valve Guide Information Report

2017-12-20

CURRENT

J1682_201712

This SAE Information Report provides: a Types of valve guides and their nomenclature b Valve guide alloy designations and their chemistries c Valve guide alloy metallurgy d Typical mechanical and physical properties of guide alloys e Typical dimensional tolerances of valve guides and their counterbores f Recommended interference fits g Installation procedures h Application considerations

Standard

Detection of Surface Imperfections In Ferrous Rods, Bars, Tubes, and Wires

2017-12-20

CURRENT

J349_201712

This SAE Information Report provides a summary of several methods that are available for detecting, and in some instances detecting and measuring, surface imperfections in rods, bars, tubes, and wires. References relating to detailed technical information and to specific applications are enumerated in 2.2.

Standard

Single Tooth Gear Bending Fatigue Test

2017-12-20

CURRENT

J1619_201712

This SAE Recommended Practice defines the set-up and procedure for conducting the SAE Single Tooth Bending Fatigue Test. The details of the test fixture to be used (referred henceforth as “the test fixture” in this document) and gear test sample and the procedures for testing and analyzing the data are presented in this document.

Standard

Valve Seat Insert Information Report

2017-12-20

CURRENT

J1692_201712

This SAE Information Report provides engineers and designers with: a Types of valve seat inserts and their nomenclature b Valve seat insert alloy designations and their chemistries c Valve seat insert alloy metallurgy d Typical mechanical and physical properties of insert alloys e Recommended interference fits f Installation procedures g Application considerations

Standard

Methods for Determining Plastic Deformation in Sheet Metal Stampings

2015-04-28

CURRENT

J863_201504

This SAE Recommended Practice describes methods for determining plastic deformation encountered in the forming or drawing of sheet steel.

Standard

Methods of Determining Hardenability of Steels

2009-03-27

HISTORICAL

J406_200903

This SAE Standard prescribes the procedure for making hardenability tests and recording results on shallow and medium hardening steels, but not deep hardening steels that will normally air harden. Included are procedures using the 25 mm (1 in) standard hardenability end-quench specimen for both medium and shallow hardening steels and subsize method for bars less than 32 mm (1-1/4 in) in diameter. Methods for determining case hardenability of carburized steels are given in SAE J1975. Any hardenability test made under other conditions than those given in this document will not be deemed standard and will be subject to agreement between supplier and user. Whenever check tests are made, all laboratories concerned must arrange to use the same alternate procedure with reference to test specimen and method of grinding for hardness testing.

Standard

Engine Poppet Valve Information Report

2004-11-02

HISTORICAL

J775_200411

This specification supplies engineers and designers with: a Poppet valve nomenclature b Poppet valve alloy designations c Chemical compositions of poppet valve alloys d A guide to valve alloy metallurgy and heat treatments e General information on properties of valve alloys f A guide to the application of valve alloys g A description of valve design and construction, and their relation to valve alloy selection h Valve gear design considerations that affect valves

Standard

High Temperature Materials for Exhaust Manifolds

1999-08-01

HISTORICAL

J2515_199908

A subcommittee within SAE ISTC Division 35 has written this report to provide automotive engineers and designers a basic understanding of the design considerations and high temperature material availability for exhaust manifold use. It is hoped that it will constitute a concise reference of the important characteristics of selected cast and wrought ferrous materials available for this application, as well as methods employed for manufacturing. The different types of manifolds used in current engine designs are discussed, along with their range of applicability. Finally, a general description of mechanical, chemical, and thermophysical properties of commonly-used alloys is provided, along with discussions on the importance of such properties.

Standard

Oil-Tempered Chromium-Vanadium Valve Spring Quality Wire and springs

1998-06-01

CURRENT

J132_199806

This SAE Recommended Practice covers the mechanical and chemical requirements of oil-tempered chromium-vanadium valve spring quality wire used for the manufacture of engine valve springs and other springs used at moderately elevated temperatures and requiring high fatigue properties. It also covers the processing requirements of spring fabricated from this wire.

Standard

Oil-Tempered Carbon-Steel Valve Spring Quality Wire and Springs

1998-06-01

CURRENT

J351_199806

This SAE Recommended Practice covers the physical and chemical requirements of oil- tempered carbon-steel valve spring quality wire used for the manufacture of engine valve springs and other springs requiring high-fatigue properties. This document also covers the processing requirements of springs fabricated from this wire.