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Technical Paper

Combustion Analysis of Hydrogen-DDF Mode Based on OH* Chemiluminescence Images

2024-04-09
2024-01-2367
Hydrogen–diesel dual-fuel combustion processes were visualized using an optically accessible rapid compression and expansion machine (RCEM). A hydrogen-air mixture was introduced into the combustion chamber, and a pilot injection of diesel fuel was used as the ignition source. A small amount of diesel fuel was injected as the pilot fuel at injection pressures of 40, 80, and 120 MPa using a common rail injection system. The injection amounts of diesel fuel were varied as 3, 6, and 13 mm3. The amount of hydrogen was manipulated by varying the total excess air ratio (λtotal) at 3 and 4. The RCEM was operated at a constant speed of 900 rpm, and the in-cylinder pressure and temperature at the top dead center (TDC) were set as 5 MPa and 700 K, respectively. The combustion processes were visualized via direct photography and hydroxyl (OH*) chemiluminescence photography using a high-speed camera and an image intensifier.
Technical Paper

A Study on Combustion and Emission Characteristics of Ammonia, Hydrogen and Diesel Tri-Fuel Engines

2023-09-29
2023-32-0103
Ammonia is a promising alternative to conventional fossil fuels for internal combustion engines, especially in the maritime industry, because it does not emit carbon dioxide. Since redundancy is important in marine engines, a dual fuel system with diesel oil is currently widely applied to use alternative fuels such as liquefied natural gas, and a similar system is expected for ammonia-fueled ships. However, ammonia has low ignitability and low burning speed, hence improvement of combustion efficiency is major challenge. In addition, the emission of N2O which has a high global warming effect is also problematic as well as emission of NOX as air pollutant. To overcome these challenges, a mixing with hydrogen, which has high ignitability and high burning speed, can be effective. Therefore, in this study, combustion and emission characteristics of tri-fuel combustion engines, in which ammonia and hydrogen-air mixture is ignited by μ-pilot injection of diesel oil, were investigated.
Technical Paper

Experimental and numerical analysis on combustion characteristics of ammonia and diesel dual fuel engine

2023-09-29
2023-32-0102
Ammonia is well known as one of the promising substitute energy sources for fossil fuels, but it has some disadvantages such as low ignitability and low burning speed. Co-combustion with diesel fuel can compensate for its disadvantages and enable the application of the ammonia as a main fuel for internal combustion engines. In this study, the effects of ammonia/diesel mixing ratio and excess air ratio on combustion and emission characteristics have been investigated by internal combustion engine test and numerical approach. In the engine test, it was found that the ammonia/diesel mixing ratio and excess air ratio have a large effect on the heat release rate and emissions of nitrogen monoxide, nitrogen dioxide, unburned ammonia, and nitrous oxide. High ammonia mixing ratio leads to the aforementioned emissions, but these emissions were reduced in stoichiometric conditions compared to lean conditions.
Technical Paper

A Dual-Fuel Model of Flame Initiation and Propagation for Modelling Heavy-Duty Engines with the G-Equation

2023-09-29
2023-32-0009
We propose a novel dual-fuel combustion model for simulating heavy-duty engines with the G-Equation. Dual-Fuel combustion strategies in such engines features direct injection of a high-reactivity fuel into a lean, premixed chamber which has a high resistance to autoignition. Distinct combustion modes are present: the DI fuel auto-ignites following chemical ignition delay after spray vaporization and mixing; a reactive front is formed on its surroundings; it develops into a well-structured turbulent flame, which propagates within the premixed charge. Either direct chemistry or the flame-propagation approach (G- Equation), taken alone, do not produce accurate results. The proposed Dual-Fuel model decides what regions of the combustion chamber should be simulated with either approach, according to the local flame state; and acts as a “kernel” model for the G- Equation model. Direct chemistry is run in the regions where a premixed front is not present.
Technical Paper

A Triangulated Lagrangian Ignition Kernel Model with Detailed Kinetics for Modeling Spark Ignition with the G-Equation-Part I: Geometric Aspects

2018-04-03
2018-01-0195
Modeling ignition kernel development in spark ignition engines is crucial to capturing the sources of cyclic variability, both with RANS and LES simulations. Appropriate kernel modeling must ensure that energy transfer from the electrodes to the gas phase has the correct timing, rate and locations, until the flame surface is large enough to be represented on the mesh by the G-Equation level-set method. However, in most kernel models, geometric details driving kernel growth are missing: either because it is described as Lagrangian particles, or because its development is simplified, i.e., down to multiple spherical flames. This paper covers the geometric aspects of kernel development, which makes up the core of a Triangulated Lagrangian Ignition Kernel model. One (or multiple, if it restrikes) spark channel is initialized as a one-dimensional Lagrangian particle thread.
Journal Article

An Efficient Level-Set Flame Propagation Model for Hybrid Unstructured Grids Using the G-Equation

2016-04-05
2016-01-0582
Computational fluid dynamics of gas-fueled large-bore spark ignition engines with pre-chamber ignition can speed up the design process of these engines provided that 1) the reliability of the results is not affected by poor meshing and 2) the time cost of the meshing process does not negatively compensate for the advantages of running a computer simulation. In this work a flame propagation model that runs with arbitrary hybrid meshes was developed and coupled with the KIVA4-MHI CFD solver, in order to address these aims. The solver follows the G-Equation level-set method for turbulent flame propagation by Tan and Reitz, and employs improved numerics to handle meshes featuring different cell types such as hexahedra, tetrahedra, square pyramids and triangular prisms. Detailed reaction kinetics from the SpeedCHEM solver are used to compute the non-equilibrium composition evolution downstream and upstream of the flame surface, where chemical equilibrium is instead assumed.
Technical Paper

Phenomenological 0-Dimensional Combustion Model for Spark-Ignition Natural Gas Engine Equipped with Pre-Chamber

2016-04-05
2016-01-0556
3D CFD (Computational Fluid Dynamics) is widely used as a useful design tool because of its efficiency in engine development. In contrast, the computational time in 3D CFD with chemical reaction calculations is much longer than the 0D/1D CAD (Computer Aided Design) tools. Computational time reduction in engine combustion tools is necessary for more efficient engine development. The objective in this research is to develop a phenomenological 0D combustion model for a spark ignition engine. We especially focused on a spark ignition pre-chamber-type gas engine which has a spark plug in the pre-chamber. The combustion process in a pre-chambertype gas engine is complicated and difficult to be modeled. Therefore, in the presented work, the combustion process and heat release rate is analyzed in detail. The proposed methodology consists of three major processes. Firstly, turbulence in the pre-chamber is generated by compressed gas flow from the main chamber during the compression stroke.
Journal Article

Systematic Development of Highly Efficient and Clean Engines to Meet Future Commercial Vehicle Greenhouse Gas Regulations

2013-09-24
2013-01-2421
With increasing energy prices and concerns about the environmental impact of greenhouse gas (GHG) emissions, a growing number of national governments are putting emphasis on improving the energy efficiency of the equipment employed throughout their transportation systems. Within the U.S. transportation sector, energy use in commercial vehicles has been increasing at a faster rate than that of automobiles. A 23% increase in fuel consumption for the U.S. heavy duty truck segment is expected from 2009 to 2020. The heavy duty vehicle oil consumption is projected to grow while light duty vehicle (LDV) fuel consumption will eventually experience a decrease. By 2050, the oil consumption rate by LDVs is anticipated to decrease below 2009 levels due to CAFE standards and biofuel use. In contrast, the heavy duty oil consumption rate is anticipated to double. The increasing trend in oil consumption for heavy trucks is linked to the vitality, security, and growth of the U.S. and global economies.
Technical Paper

Model-Based Diesel HCCI Combustion Phasing Controller in Integrated System Level Modeling

2010-04-12
2010-01-0886
This work integrated a CA10 (crank angle at 10% heat release) controller into an integrated engine, emissions and aftertreatment model platform. Two CA10 phasing targets were chosen to analyze how advancing (or retarding) the target combustion phasing (CA10) affect the formation of NO and CO. The effect of intake valve closure (IVC) timing, which is the control mechanism for maintaining the target combustion phasing, on the cylinder trapped mass, and hence the charge temperature after compression is detailed. Finally, the relation between combustion phasing and the blow-down process leading to the exhaust process is discussed. Retarding the target combustion phasing by two degrees saw a 330 K drop in compressed charge temperature and a quadrupled reduction of peak NO emitted. Peak NO₂ emission reduced three times on account of the same. However, an increase in CO emission was observed when the combustion phasing was advanced.
Journal Article

Effect of Mesh Structure in the KIVA-4 Code with a Less Mesh Dependent Spray Model for DI Diesel Engine Simulations

2009-06-15
2009-01-1937
Two different types of mesh used for diesel combustion with the KIVA-4 code are compared. One is a well established conventional KIVA-3 type polar mesh. The other is a non-polar mesh with uniform size throughout the piston bowl so as to reduce the number of cells and to improve the quality of the cell shapes around the cylinder axis which can contain many fuel droplets that affect prediction accuracy and the computational time. This mesh is specialized for the KIVA-4 code which employs an unstructured mesh. To prevent dramatic changes in spray penetration caused by the difference in cell size between the two types of mesh, a recently developed spray model which reduces mesh dependency of the droplet behavior has been implemented. For the ignition and combustion models, the Shell model and characteristic time combustion (CTC) model are employed.
Journal Article

CO Emission Model for an Integrated Diesel Engine, Emissions, and Exhaust Aftertreatment System Level Model

2009-04-20
2009-01-1511
A kinetic carbon monoxide (CO) emission model is developed to simulate engine out CO emissions for conventional diesel combustion. The model also incorporates physics governing CO emissions for low temperature combustion (LTC). The emission model will be used in an integrated system level model to simulate the operation and interaction of conventional and low temperature diesel combustion with aftertreatment devices. The Integrated System Model consists of component models for the diesel engine, engine-out emissions (such as NOx and Particulate Matter), and aftertreatment devices (such as DOC and DPF). The addition of CO emissions model will enhance the capability of the Integrated System Model to predict major emission species, especially for low temperature combustion. In this work a CO emission model is developed based on a two-step global kinetic mechanism [8].
Technical Paper

Model-Based Feed-Forward Control of Diesel HCCI Engine Transients

2009-04-20
2009-01-1133
System level modeling was used to develop a suitable control strategy for Diesel Homogeneous Charge Compression Ignition (HCCI) transient operation. Intake temperature and pressure, engine speed, engine load, cylinder wall temperature, exhaust gas recirculation, etc. all significantly affect combustion phasing generating a scenario where simple ECU mapping techniques prove inadequate. Two-stage fuels such as diesel fuel pose additional challenges for accurate combustion control. Low-temperature cool-flame chemical heat release can significantly alter the thermodynamic state of the trapped gaseous mixture and hence combustion phasing. Operator and environmentally induced transients can rapidly alter combustion phasing parameters suggesting a need for model-based control. A model-based control strategy featuring the identified essential physics has been developed to control diesel HCCI combustion phasing through transient operation.
Technical Paper

Investigation into Different DPF Regeneration Strategies Based on Fuel Economy Using Integrated System Simulation

2009-04-20
2009-01-1275
An integrated system model containing sub-models for a multi-cylinder diesel engine, NOx and soot(PM) emissions, diesel oxidation catalyst (DOC) and diesel particulate filter (DPF) has been developed to simulate the engine and aftertreatment systems at transient engine operating conditions. The objective of this work is two-fold; ensure correct implementation of the integrated system level model and apply the integrated model to understand the fuel economy trade-off for various DPF regeneration strategies. The current study focuses on a 1.9L turbocharged diesel engine and its exhaust system. The engine model was built in GT-Power and validated against experimental data at full-load conditions. The DPF model is calibrated for the current engine application by matching the clean DPF pressure drop for different mass flow rates. Load, boost pressure, speed and EGR controllers are tuned and linked with the current engine model.
Technical Paper

Validation of Advanced Combustion Models Applied to Two-Stage Combustion in a Heavy Duty Diesel Engine

2009-04-20
2009-01-0714
Two advanced combustion models have been validated with the KIVA-3V Release 2 code in the context of two-stage combustion in a heavy duty diesel engine. The first model uses CHEMKIN to directly integrate chemistry in each computational cell. The second model accounts for flame propagation with the G-equation, and CHEMKIN predicts autoignition and handles chemistry ahead of and behind the flame front. A Damköhler number criterion was used in flame containing cells to characterize the local mixing status and determine whether heat release and species change should be a result of flame propagation or volumetric heat release. The purpose of this criterion is to make use of physical and chemical time scales to determine the most appropriate chemistry model, depending on the mixture composition and thermodynamic properties of the gas in each computational cell.
Journal Article

Effects of Methyl Ester Biodiesel Blends on NOx Emissions

2008-04-14
2008-01-0078
Effects of methyl ester biodiesel fuel blends on NOx emissions are studied experimentally and analytically. A precisely controlled single cylinder diesel engine experiment was conducted to determine the impact of a 20% blend of soy methyl ester biodiesel (B20) on NOx emissions. The data were then used to calibrate KIVA chemical kinetics models which were used to determine how the biodiesel blend affects NOx production during the combustion process. In addition, the impact on the engine control system of the lower specific energy content of biodiesel was determined. Both factors, combustion and controls, must be taken into account when determining the net NOx effect of biodiesel compared to conventional diesel fuel. Because the magnitude and even direction of NOx effect changes with engine load, the NOx effect associated with burning biodiesel blends over a duty cycle depends on the duty cycle average power and fuel cetane number.
Technical Paper

Combustion Modeling of Conventional Diesel-type and HCCI-type Diesel Combustion with Large Eddy Simulations

2008-04-14
2008-01-0958
A general combustion model, in the context of large eddy simulations, was developed to simulate the full range of combustion in conventional diesel-type and HCCI-type diesels. The combustion model consisted of a Chemkin sub-model and an Extended Flamelet Time Scale (EFTS) sub-model. Specifically, Chemkin was used to simulate auto-ignition process. In the post-ignition phase, the combustion model was switched to EFTS. In the EFTS sub-model, combustion was assumed to be a combination of two elementary combustion modes: homogeneous combustion and flamelet combustion. The combustion index acted as a weighting factor blending the contributions from these two modes. The Chemkin sub-model neglected the subgrid scale turbulence-chemistry interactions whereas the EFTS model took them into account through a presumed PDF approach. The model was used to simulate an early injection mode of a Cummins DI diesel engine and a mode of a Caterpillar DI diesel engine.
Technical Paper

Integrated Engine, Emissions, and Exhaust Aftertreatment System Level Models to Simulate DPF Regeneration

2007-10-29
2007-01-3970
An integrated system model containing sub-models for diesel engine, emissions, and aftertreatment devices has been developed. The objective is to study engine-device and device-device interactions. The emissions sub-models used are for NOx and PM (particulate matter) prediction. The aftertreatment sub-models used include a diesel oxidation catalyst (DOC) and a diesel particulate filter (DPF). Controllers have also been developed to allow for transient simulations, active DPF regeneration, and prevention/control of runaway DPF regenerations. The integrated system-level model has been used to simulate DPF regeneration via exhaust fuel injection ahead of the DOC. In addition, the controller model can use intake throttling to assist in active DPF regeneration if needed. Regeneration studies have been done for both steady engine load and with load transients. High to low engine load transients are of particular interest because they can lead to runaway DPF regeneration.
Technical Paper

Combustion Modeling of Diesel Combustion with Partially Premixed Conditions

2007-04-16
2007-01-0163
Two turbulent combustion modeling approaches, which were large eddy simulations in conjunction with detailed kinetics (LES-CHEMKIN) and Reynolds Averaged Navier Stokes with detailed kinetics (RANS-CHEMKIN), were used to model two partially premixed engine conditions. The results were compared with average pressure and heat release data, as well as images of in-cylinder ignition chemiluminescence and OH radical distributions. Both LES-CHEMKIN and RANS-CHEMKIN match well with experimental average data. However, LES-CHEMKIN has advantages over RANS-CHEMKIN in predicting the details of location of ignition sites, temperature as well as OH radical distributions. Therefore, LES offers more realistic representations of the combustion process. As a further improvement aiming at saving computational cost and accounting for turbulence-chemistry interactions, a flamelet time scale (FTS) combustion model is coupled with CHEMKIN to predict the entire combustion process. In this new approach (i.e.
Technical Paper

Development of a System Level Soot-NOx Trap Aftertreatment Device Model

2006-10-16
2006-01-3287
A Soot-NOx Trap (SNT) is a combinatorial aftertreatment device intended to decrease both particulate and NOx emissions simultaneously. A system-level Soot-NOx Trap model was developed by adding Lean NOx Trap kinetics to a 1D Diesel Particulate Filter model. The hybrid model was validated against each parent model for the limiting cases, then exercised to investigate the interacting redox behavior. Modulations in temperature and exhaust air-fuel ratio were investigated for their ability to facilitate particulate oxidation and NOx reduction in the trap.
Technical Paper

Flamelet Modeling with LES for Diesel Engine Simulations

2006-04-03
2006-01-0058
Large Eddy Simulation (LES) with a flamelet time scale combustion model is used to simulate diesel combustion. The flamelet time scale model uses a steady-state flamelet library for n-heptane indexed by mean mixture fraction, mixture fraction variance, and mean scalar dissipation rate. In the combustion model, reactions proceed towards the flamelet library solution at a time scale associated with the slowest reaction. This combination of a flamelet solution and a chemical time scale helps to account for unsteady mixing effects. The turbulent sub-grid stresses are simulated using a one-equation, non-viscosity LES model called the dynamic structure model. The model uses a tensor coefficient determined by the dynamic procedure and the subgrid kinetic energy. The model has been expanded to include scalar mixing and scalar dissipation. A new model for the conditional scalar dissipation has been developed to better predict local extinction.
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