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The filtration efficiency of a DPF drops when it suffers a failure such as melting and cracks during regeneration. And then, on-board diagnostics (OBD) device has become needed worldwide to detect a DPF failure. In the development of an OBD soot sensor, evaluation of the sensor demands a portable instrument which can measure the soot concentration for on-board and in-field use. Some of the emission regulations require the in-field emission measurements under normal in-use operation of a vehicle. This study is intended to develop a high sensitivity and high response portable smoke meter for on-board soot measurements and a reference to OBD soot sensors under development. The smoke meter accommodates a 650 nm laser diode, and its principle is based on light extinction in high soot concentration range and backward light scattering for low soot concentration measurement.

The applicability of several popular diesel particulate matter (PM) measurement techniques to low temperature combustion is examined. The instruments' performance in measuring low levels of PM from advanced diesel combustion is evaluated. Preliminary emissions optimization of a high-speed light-duty diesel engine was performed for two conventional and two advanced low temperature combustion engine cases. A low PM (<0.2 g/kg_fuel) and NOx (<0.07 g/kg_fuel) advanced low temperature combustion (LTC) condition with high levels of exhaust gas recirculation (EGR) and early injection timing was chosen as a baseline. The three other cases were selected by varying engine load, injection timing, injection pressure, and EGR mass fraction. All engine conditions were run with ultra-low sulfur diesel fuel. An extensive characterization of PM from these engine operating conditions is presented.

The injection rate meter based on W. Zeuch's method was improved to meet the recent requirement for precise measurement of the multiple injection rate and amount in CDI (Common rail Direct Injection) diesel engines. A pressure sensor with a high sensitivity was added to measure the small pressure increase due to the pilot injection and after injection. At the same time a flow meter having a high accuracy was installed in the discharge pipe line to obtain a correction factor to the modulus of elasticity of volume. As a result it became possible to measure the multiple injection amount at an accuracy of ±0.2mm3/stroke in a range up to 40mm3/stroke.

In an attempt to achieve lean combustion in Diesel engines which has a potential for simultaneous reduction in no and soot, the authors developed a micro-hole nozzle which has orifices with a diameter as small as 0.06 mm. Combustion tests were carried out using a rapid compression-expansion machine which has a DI Diesel type combustion chamber equipped with the micro-hole nozzle. A comparison with the result of a conventional nozzle experiment revealed that the ignition delay was shortened by 30 %, and in spite of that, both peaks of initial premixed combustion and diffusion combustion increased significantly. The combustion in the case of the micro-hole nozzle experiment was accompanied with a decrease in soot emission, whereas an increase in NO emission.

A rapid compression-expansion machine was developed, which can simulate intake, compression, expansion and exhaust strokes in a single Diesel cycle by an electrically controlled and hydraulically actuated driving system. The whole system which is composed of a hydraulic actuator, fuel injector and a valve driving device, is sequentially controlled by a micro-computer. The machine features; 1) accurate control of piston position at TDC, 2) no effect of lubricant on HC emission due to the use of dry piston rings; 3) independent control of local wall temperature; and 4) high power output to drive heavy piston at high frequency. The single cycle operation permits Diesel combustion experiments under a wide range of operating conditions and easy access of optical diagnostics with minimized amount of test fuel. The performance test showed that the machine can drive a DI Diesel type piston with a 100 mm bore at a maximum frequency of 16.7 Hz at a maximum compression pressure of 15 MPa.

The turbulent dispersion of particles in an unsteady two dimensional particle-laden jet was simulated by a discrete vortex method coupling with a model of gas/particles interaction. Numerical analysis of a spray yielded the distributions of vorticity, fuel mass concentration and local Sauter mean diameter (SMD) of droplets in a spray. The predicted distribution of local SMD of droplets in a spray demonstrated that the size of droplets in the spray periphery is larger than that of droplets in the center region of spray. This trend of distribution of drop size coincided with that of measured one. The predicted distributions of drop size and vorticity revealed that the larger droplets are easily centrifuged to the periphery of the spray. The effects of the pattern of injection rate on the mixing process in a transient spray were also investigated.

To understand further the mixing process between the injected fuel and air in the combustion chamber of a diesel engine, the turbulent mixing process in a one-phase, two-dimensional transient jet was theoretically studied using the discrete vortex simulation. First, the simulation model was evaluated by comparisons between calculated and experimental data on two-dimensional turbulent jets. Second, the trajectories of the injected fluid elements marked with different colors were graphically demonstrated. Also the process of entrainment of the surrounding fluid into the jet was visually presented using colored tracers.

The cross-sectional distribution of fuel vapor concentration in an evaporating spray was measured quantitatively by a new scattering imaging technique, silicone particle scattering imaging method, which was proposed in a previous paper[1]. When fuel containing silicone oil injected into a nitrogen environment at high temperature, the volatile base fuel in the droplets vaporized rapidly, leaving behind small droplets of silicone oil suspended in the vapor-gas mixture. The silicone oil droplets were illuminated by a thin laser sheet, and the scattered light was imaged by a CCD camera. The cross-sectional distribution of vapor concentration was estimated from the scattering image of the silicone oil droplets by Mie scattering theory. The results demonstrated clearly the inhomogeneity of the fuel vapor concentration. The distribution of vapor concentration was discontinuous, and islands of rich mixture with a scale of several millimeters existed in the center region of the spray.

According to previous papers on the combustion process in LHR diesel engines the combustion seems to deteriorate in LHR diesel engines. However it has been unclear whether this was caused by the high temperature gas or high temperature combustion chamber walls. This study was intended to investigate the effect of gas temperature on the rate of heat release through the heat release analysis and other measurements using a rapid compression-expansion machine. Experiments conducted at high gas temperatures which was achieved by the employment of oxygen-argon-helium mixture made it clear that the combustion at a high gas temperature condition deteriorated actually and this was probably due to the poorer mixing rate because of the increase in gas viscosity at a high gas temperature condition.

Control of turbulence during the compression stroke is suggested by both theoretical calculations and experimental results obtained with an LDV measurement in a motored engine. The authors have found experimentally that when an axial distribution of swirl intensity exists, a large-scale annular vortex is formed inside the cylinder during the compression stroke and this vortex generates and transports turbulence energy. A numerical calculation is adopted to elucidate this phenomenon. Then, an axial stratification of swirl intensity is found to generate a large-scale annular vortex during the compression stroke by an interaction between the piston motion and the axial pressure gradient. The initial swirl profile is parametrically varied to assess its effect on the turbulence parameters. Among calculated results, turbulence energy is enhanced strongest when the swirl intensity is highest at the piston top surface and lowest at the bottom surface of the cylinder head.

The relation between the characteristics of a non-evaporating spray and those of a corresponding frame achieved in a rapid compression machine was investigated experimentally. The fuel injection pressure was changed in a range of 55 to 260 MPa and the other injection parameters such as orifice diameter and injection duration were changed systematically. The characteristics of the non-evaporating spray such as the Sauter mean diameter and the mean excess air ratio of the spray were measured by an image analysis technique. The time required for a pressure rise due to combustion was taken as an index to characterize the flame. It was concluded that the mean excess air ratio of a spray is the major factor which controls the burning rate and that the high injection pressure is effective in shortening the combustion duration and reducing soot formation.

The two-dimensional distribution of a soot cloud in an unsteady spray flame in a rapid compression machine(RCM) was visualized using the laser sheet scattering technique. A 40 mm x 50 mm cross section on the flame axis was illuminated by a thin laser sheet from a single pulsed Nd:YAG laser(wavelength 532 nm). Scattered light from soot particles was taken by a CCD camera via a high speed gated image intensifier. The temporal variation of the scattered light images were presented with the injection pressure as a parameter. The results showed that scattered light was intense near the periphery of the flame tip and that the scattered light becomes weaker significantly and disappears fast after the end of injection as injection pressure is increased. This technique was also applied to the visualization of the two-dimensional distribution of liquid droplets in the non-evaporating spray to correlate it with the soot concentration distribution.

A new instrument for the measurement of fuel injection rate in diesel engines was developed. The instrument, whose measurement principle is based on the Zeuch's method, i.e., the constant volume method, incorporates a device for the precise calibration of the volume elasticity of the fuel. This instrument was proved experimentally to have a capability of measuring injection rate with ± 1% accuracy up to an injection pump rotating speed of 2500rpm.

A rapid compression-expansion machine which can simulate the combustion processes in diesel engines is developed. The configuration of the combustion chamber is a 100 mm bore and a 90 mm stroke, and the compression ratio is 15. The piston is driven by an electro-hydraulic system with a thrust of 90 kN and the maximum frequency of 20 Hz. The whole system composed of a hydraulic actuator, a fuel injection system, and a valve driving unit is sequentially controlled by a computer. The reproducibility of the stop position of the piston at the end of compression is achieved with an accuracy of ±0.1 mm by employing a hydraulic-mechanical brake mechanism. The experiment shows that the combustion in the expansion stroke is achieved, and that the combustion characteristics such as the rate of heat release and indicated output as well as the exhaust emission can be measured.

Experiments on the effects of temperature T and equivalence ratio ϕ on soot formation at high pressures up to 5 MPa were conducted. The soot formation region is mapped on ϕ-T diagram using the results obtained in the experiments and the published data. NO formation region is also determined by the Zeldovich equations and is plotted on the same diagram. The time histories of ϕ and T of the flame in a DI diesel engine which was obtained by a gas sampling study, are plotted on the ϕ-T diagram to form a trajectory. Discussion of the trajectory in relation to both soot and NO formation region gives suggestion of a possibility of high temperature - rich mixture combustion to reduce particulate formation in diesel engines.

The swirl velocity in the combustion bowl of a DI diesel engine was measured by means of laser doppler anemometry, varying the swirl intensity and engine speed. At the same time an axisymmetrical two dimensional laminar model for simulating the in-cylinder air motion was presented. The boundary condition of the flow near the wall was investigated by a comparison of predicted and measured swirl velocity, and as a result the free slip condition was found to be suitable for the present model. A comparison between measured and theoretical swirl velocity revealed that the secondary flow in the combustion bowl induced by an interaction between the squish and swirl flow transfers swirl velocities from points to points, causing a complex time variation of the swirl velocity at an observing point.

A new method was developed which measures the atomization characteristics of a non-evaporating, axisymmetric diesel spray: The film image density of the high speed focused shadow photographs of a spray was analyzed based on the incident light extinction principle, and the Sauter mean diameter and the fuel concentration distribution were calculated from the image data and the measured injection rate with the help of the onion peeling model. The measured Sauter mean diameter showed good agreement with the diameter measured by the conventional immersion method, and also the measured fuel concentration distribution along the spray axis was proved to coincide well with the predicted result by Che one dimentional quasi-steady jet model except at a region near the spray tip.

A phenomenological model for predicting the rate of heat release of an axisymmetrical diesel flame which was achieved in a rapid compression machine has been proposed: Basing on the experimental observations, authors have introduced a new expression about the effects of abrupt thermal expansion due to the initial combustion on the air entrainment. A simple probability density function was also employed to express the distribution of the local equivalence ratio in the flame. The predicted rate of heat release showed good agreement with the experimental results in the diffusion combustion phase.

Some conceptual image of a diesel spray flame and its combustion promotion is shown based on the various interpretations of the enormous data obtained in our laboratory in these several years, on the flame temperature measurement by the two color method, the composition analysis by gas sampling, as well as the focus shadow photography, back illuminated photography and luminous photography by a high speed camera, on the diesel spray flame created in a large scale Rapid Compression Machine (diameter ϕ 200 mm thickness 40 mm) and a D-I engine (diameter (ϕ 95 mm)

A DI diesel engine with an air cell was developed as one of the combustion systems for reducing soot emission from diesel engines: The air is accumulated in the air cell during the compression stroke and is injected into the main chamber during a period after the end of injection. The air jet stirs the stagnant flame and promotes soot oxidation. A comparative experiments with the conventional system made it clear that the air-cell system effectively reduces soot emission at a medium and high load condition.