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This study was conducted to assess the effects of differing rear impact pulse characteristics on restraint performance, front-seat occupant kinematics, biomechanical responses, and seat yielding. Five rear sled tests were conducted at 40.2 km/h using a modern seat. The sled buck was representative of a generic sport utility vehicle. A 50th percentile Hybrid III ATD was used. The peak accelerations, acceleration profiles and durations were varied. Three of the pulses were selected based on published information and two were modeled to assess the effects of peak acceleration occurring early and later within the pulse duration using a front and rear biased trapezoidal characteristic shape. The seatback angle at maximum rearward deformation varied from 46 to 67 degrees. It was lowest in Pulse 1 which simulates an 80 km/h car-to-car rear impact.

Prior to developing or modifying the protocol of a performance evaluation test, it is important to identify field relevant conditions. The objective of this study was to assess the distribution of selected crash variables from rear crash field collisions involving modern vehicles. The number of exposed and serious-to-fatally injured non-ejected occupants was determined in 2008+ model year (MY) vehicles using the NASS-CDS and CISS databases. Selected crash variables were assessed for rear crashes, including severity (delta V), impact location, struck vehicle type, and striking objects. In addition, 15 EDRs were collected from 2017 to 2019 CISS cases involving 2008+ MY light vehicles with a rear delta V ranging from 32 to 48 km/h. Ten rear crash tests were also investigated to identify pulse characteristics in rear crashes. The tests included five vehicle-to-vehicle crash tests and five FMVSS 301R barrier tests matching the struck vehicle.

The average body weight of the US population has increased over time. This study investigates the effect of increasing weight on seat and occupant responses in 15-18 km/h and 42 km/h rear sled tests. The effect of initial occupant posture is also discussed. Seven tests were conducted with lap-shoulder belted ATDs (anthropometric test device) placed on older and modern driver seats. Four tests were conducted with a 50th percentile male Hybrid III, two with 95th percentile male Hybrid III and one with a BioRID. The ATDs were ballasted to represent a Class I or II obese occupant in three tests. The tests were matched by seat model and sled velocity. The effect of occupant weight was assessed in three matches. The results indicated an increase in seatback deflection with increasing occupant weight.

Occupant protection in rear crashes is complex. While seatbelts and head restraints are effective in rear impacts, seatbacks offer the primary restraint component to front-seat occupants in rear impacts. Seatback deflection due to occupant loading can occur in a previous rear crash and/or in multiple-rear event crashes. Seatback deflection will in-turn affect the plastic seatback deformation and energy absorption capabilities of the seat. This study was conducted to provide information on seatback deflection and seat energy consumption in low and high-speed rear impacts. The results can be used to examine seatback deflection and energy consumed in a previous rear impact, or in collisions with multiple rear impacts. Prior seatback deflection and energy absorption can affect the total remaining energy absorption and seat performance for a subsequent rear impact.

Blunt impacts to the back of the torso can occur in vehicle crashes due to interaction with unrestrained occupants, or cargo in frontal crashes, or intrusion in rear crashes, for example. Six pendulum tests were conducted on the back of an instrumented 50th percentile male Hybrid III ATD (Anthropomorphic Test Device) to determine kinematic and biomechanical responses. The impact locations were centered with the top of a 15-cm diameter impactor at the T1 or at T6 level of the thoracic spine. The impact speed varied from 16 to 24 km/h. Two 24 km/h tests were conducted at the T1 level and showed repeatability of setup and ATD responses. The 16 and 24 km/h tests at T1 and T6 were compared. Results indicated greater head rotation, neck extension moments and neck shear forces at T1 level impacts. For example, lower neck extension was 2.6 times and 3.8 times greater at T1 versus T6 impacts at 16 and 24 km/h, respectively.

Seat strength has increased over the past four decades which includes a transition to dual recliners. There are seat collision performance issues with stiff ABTS and very strong seats in rear impacts with different occupant sizes, seating positions and physical conditions. In this study, eight rear sled tests were conducted in four series: 1) ABTS in a 56 km/h (35 mph) test with a 50th Hybrid III ATD at MGA, 2) dual-recliner ABTS and F-150 in a 56 km/h (35 mph) test with a 5th female Hybrid III ATD at Ford, 3) dual-recliner ABTS in a 48 km/h (30 mph) test with a 95th Hybrid III ATD leaning inboard at CAPE and 4) dual-recliner ABTS and Escape in 40 km/h (25 mph) in-position and out-of-position tests with a 50th Hybrid III ATD at Ford. The sled tests showed that single-recliner ABTS seats twist in severe rear impacts with the pivot side deformed more rearward than the stanchion side.

Seats have become stronger over the past two decades and remain more upright in rear impacts. While head restraints are higher and more forward providing support for the head and neck, serious-to-fatal injuries to the thoracic and cervical spine have been seen in occupants with spinal disorders, such as DISH (diffuse idiopathic skeletal hyperostosis), ankylosis, spondylosis and/or osteophytes that ossify the joints in the spine. This case study addresses the influence of spinal disorders on fracture-dislocation and spinal cord injury in rear impacts with relatively upright seats. Nineteen field accidents were investigated where serious-to-fatal injuries of the thoracic and cervical spine occurred with the seat remaining upright or slightly reclined. The occupants were lap-shoulder belted, some with belt pretensioning and cinching latch plate.

This study examined occupant and seat responses with ABTS (all-belts-to-seat) in rear end collisions. Some have claimed improved ABTS seat performance and retention in rear impacts than conventional seats. ABTS seats tend to have higher ultimate yield strengths than conventional yielding seats. Most ABTS seats have asymmetric seatback stiffness due to the need for additional structure on one side of the seat to support shoulder belt loads. Many designs use a single-side recliner and single stanchion that anchors the D-ring. This asymmetry results in twisting of the seatback in severe rear impacts. Seatback twist can allow the occupant to move away from the shoulder belt. Rearward pull tests on ABTS seats also demonstrates seatback twisting and in some cases large drops in load during the test. The added strength and stiffness of ABTS seats lead to designs that are vulnerable to sudden force drops from separated parts.

Various methods have been used to load a seat in the rear direction, including FMVSS 207, assorted body blocks and QST (quasistatic seat test). However, each method lacks some critical aspect of occupant loading of the seat or is too complex for routine development work. A new method is presented to determine the strength and energy transfer of a seat to an occupant in rear impacts that reflects how an occupant interacts with the seat in a rear impact. A metal-cast H-point manikin, called FRED II, was modified to support a loading bar and was pulled rearward into the seatback by a hydraulic ram. The force and displacement of the loading and the inboard and outboard seatback angle were measured. The response of the seat was recorded by video. The moment about the recliner pivot at peak force was determined by aligning the center of the recliner in side views of the seat position initially and at peak load.

Objective: This is a descriptive study of the incidence of spinal injury by crash type using NASS-CDS. It provides an understanding of impacts to the undercarriage of the vehicle and injuries to the lumbar spine by reviewing electronic cases in NASS-CDS to determine crash circumstances for fractures of the lumbar spine with undercarriage impacts. Methods: 1997-2015 NASS-CDS was evaluated for serious injury (MAIS 3 + F) to front-seat occupants by seatbelt use and crash type in 1994+ MY vehicles. Undercarriage impacts were defined by GAD1 = U without a rollover. Serious injury was defined as MAIS 3 + F. Spinal injuries AIS 3+ were separated into cervical, thoracic and lumbar regions. Weighted data was determined using ratio weight. NASS-CDS electronic cases were downloaded from NHTSA with AIS 3+ lumbar spine injuries in undercarriage impacts. Results: There were 2,160 MAIS 3 + F injured occupants in undercarriage impacts. This was 0.23% of all serious injury.

Objective: This study investigated the incidence of abdominal injuries in frontal crashes by occupant age and seating position. It determined the risk for abdominal injury (AIS 2+) by organ and injury source. Methods: 1997-2015 NASS-CDS was analyzed to estimate the occurrence of abdominal injuries in non-ejected, belted occupants involved in frontal crashes. Vehicles were included with 1997+ model year (MY). The annual incidence and rate for different types of abdominal injury were estimated with standard errors. The sources for abdominal injury were determined. Results: 77.8% of occupants were drivers, 16.7% were right-front passengers and 5.4% were rear passengers. Rear passengers accounted for 77.1% of 8-11 year old (yo) and 17.2% of 12-17 yo group. The risk for moderate abdominal injury (MAIS 2 + abdo) was 0.30% ± 0.053% in drivers, 0.32% ± 0.086% in right-front passengers and 0.38% ± 0.063% in rear occupants.

This study analyzed FMVSS 301 rear impact tests with an instrumented rear-seat dummy. NHTSA conducted 15 FMVSS 301 rear crash tests with an instrumented and belted 50th Hybrid III dummy in the rear seat. In series 1, there were three repeat tests with the Jeep Liberty and two others, but no onboard camera view. In series 2, there were 8 tests with 2003-2005 MY (model year) vehicles that had rear head restraints. In series 3, there were two tests with 2004-2005 MY vehicles that did not have rear head restraints. There was an onboard camera view of the rear occupant in series 2 and 3. The dummy responses were evaluated and compared to relevant IARVs (injury assessment reference values). Based on the HRMD, the average height of the rear head restraints was 80.4 ± 3.4 cm (31.6″ ± 1.3″) above the H-point. In series 1, the delta V was 24.4 ± 2.0 km/h (15.2 ± 1.3 mph).

Objective: This study involved a number of different tests addressing theories for recliner and track release of front seats in rear impacts. It addresses the validity of the theories. Method: Several separate test series were conducted to address claims made about recliner and track release of front seats in rear impacts. The following theories were evaluated to see the validity of the issues: 1 Recliner teeth slipping with minimal damage to the teeth 2 Recliner teeth bypass by disengaging and re-engaging under load without damaging the teeth 3 Recliner shaft bending and torque releasing the recliners 4 Track release by heel loading 5 Track release with occupant load on the seat 6 Recliner handle rotation causing recliner release 7 Double pull body block tests Results: Many of the theories were found to be uncorroborated once actual test data was available to judge the merits of the issue raised. The laboratory tests were set-up to specifically address particular issues.

The legends of Table 6 and Table 7, found on pages 924 and 925, did not properly reference multiple characters used within the tables.

This paper analyzes the HS-CAN pre-crash data, namely vehicle speed, engine speed, accelerator pedal position and brake application in a 2010 Toyota Camry. The Camry EDR monitors messages on the HS-CAN for the pre-crash conditions to be recorded. Evaluation of the HS-CAN data provides understanding of the data and limitations of the EDR. Comparison was made between the HS-CAN pre-crash data and independent instrumentation data. The refresh rate, resolution and difference to independent instrumentation of each of the pre-crash parameters were determined. A comparison of EDR data was also made.

Purpose: This study investigates NASS-CDS data on basilar skull fractures by crash type and injury source for various crash scenarios to understand the injury risks, injury mechanisms and contact sources. Methods: 1993-2008 NASS-CDS data was used to study basilar skull fractures in adult front occupants by crash type and injury source. Injury risks were determined using weighted data for occupants with known injury status in 1994+ model year vehicles. In-depth analysis was made of far-side occupants in side impacts and rear crashes using the NASS electronic cases. Results: Basilar skull fractures occur in 0.507 ± 0.059% of rollovers and 0.255 ± 0.025% of side impacts. The lowest risk is in rear impacts at 0.015 ± 0.007%. The most common contact source is the roof, side rails and header (39.0%) in rollovers, the B-pillar (25.8%) in side impacts and head restraint (55.3%) in rear crashes.

Objective: This study analyzed available rear impact sled tests with Starcraft-type seats that use a diagonal belt behind the seatback. The study focused on neck responses for out-of-position (OOP) and in-position seated dummies. Methods: Thirteen rear sled tests were identified with out-of-position and in-position 5 th , 50 th and 95 th Hybrid III dummies in up to 47.6 mph rear delta Vs involving Starcraft-type seats. The tests were conducted at Ford, Exponent and CSE. Seven KARCO rear sled tests were found with in-position 5 th and 50 th Hybrid III dummies in 21.1-29.5 mph rear delta Vs involving Starcraft-type seats. In all of the in-position and one of the out-of-position series, comparable tests were run with production seats. Biomechanical responses of the dummies and test videos were analyzed.

Purpose: This study presents cases of fracture-dislocation of the thoracic spine in extension during severe rear impacts. The mechanism of injury was investigated. Methods: Four crashes were investigated where a lap-shoulder-belted, front-seat occupant experienced fracture-dislocation of the thoracic spine and paraplegia in a severe rear impact. Police, investigator and medical records were reviewed, the vehicle was inspected and the seat detrimmed. Vehicle dynamics, occupant kinematics and injury mechanisms were determined in this case study. Results: Each case involved a lap-shoulder-belted occupant in a high retention seat with ≻1,700 Nm moment or ≻5.5 kN strength for rearward loading. The crashes were offset rear impacts with 40-56 km/h delta V involving under-ride or override by the impacting vehicle and yaw of the struck vehicle. In each case, the occupant's pelvis was restrained on the seat by the open perimeter frame of the seatback and lap belt.

Biomechanical surrogates are used in various forms to study head impact response in automotive applications and for assessing helmet performance. Surrogate headforms include those from the National Operating Committee on Standards for Athletic Equipment (NOCSAE) and the many variants of the Hybrid III. However, the response of these surrogates to loading at the chin and how that response may affect the loads transferred from the jaw to the rest of the head are unknown. To address part of that question, the current study compares the chin impact response performance of select human surrogates to that of the cadaver. A selection of Hybrid III and NOCSAE based surrogates with fixed and articulating jaws were tested under drop mass impact conditions that were used to describe post mortem human subject (PMHS) response to impacts at the chin (Craig et al., 2008). Results were compared to the PMHS response with cumulative variance technique (Rhule et al., 2002).

Objective: A friction rollover test was conducted as part of a rollover sensing project. This study evaluates vehicle and occupant responses in the test. Methods: A flat dolly carried a Saab 9-3 sedan laterally, passenger-side leading to a release point at 42 km/h (26 mph) onto a high-friction surface. The vehicle was equipped with roll, pitch and yaw gyros near the center of gravity. Accelerometers were placed at the vehicle center tunnel, A-pillar near the roof, B-pillar near the sill, suspension sub-frame and wheels. Five off-board and two on-board cameras recorded kinematics. Hybrid III dummies were instrumented for head and chest acceleration and upper neck force and moment. Belt loads were measured. Results: The vehicle release caused the tires and then wheel rims to skid on the high-friction surface. The trip involved roll angular velocities >300 deg/s at 0.5 s and a far-side impact on the driver’s side roof at 0.94 s. The driver was inverted in the far-side, ground impact.