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Journal Article

Investigation of THOR-AV 5F Biofidelity in Sled Test Conditions with a Semi-Rigid Seat

2024-04-17
2023-22-0004
THOR-AV 5F, a modified THOR-5F dummy, was designed to represent both upright and reclined occupants in vehicle crashworthiness studies. The dummy was evaluated in four test conditions: a) 25° seatback, 15 km/h, b) 25° seatback, 32 km/h, c) 45° seatback, 15 km/h, d) 45° seatback, 32 km/h. The dummy’s biomechanical responses were compared against those of postmortem human subjects (PMHS) tested in the same test conditions. The latest National Highway Traffic Safety Administration (NHTSA) BioRank method was used to provide a biofidelity ranking score (BRS) for each data channel in the tests to assess the dummy’s biofidelity objectively. The evaluation was categorized into two groups: restraint system and dummy. In the four test conditions, the restraint system showed good biofidelity with BRS scores of 1.49, 1.47, 1.15, and 1.79, respectively.
Journal Article

Evaluation of DAMAGE Algorithm in Frontal Crashes

2024-04-17
2023-22-0006
With the current trend of including the evaluation of the risk of brain injuries in vehicle crashes due to rotational kinematics of the head, two injury criteria have been introduced since 2013 – BrIC and DAMAGE. BrIC was developed by NHTSA in 2013 and was suggested for inclusion in the US NCAP for frontal and side crashes. DAMAGE has been developed by UVa under the sponsorship of JAMA and JARI and has been accepted tentatively by the EuroNCAP. Although BrIC in US crash testing is known and reported, DAMAGE in tests of the US fleet is relatively unknown. The current paper will report on DAMAGE in NCAP-like tests and potential future frontal crash tests involving substantial rotation about the three axes of occupant heads. Distribution of DAMAGE of three-point belted occupants without airbags will also be discussed. Prediction of brain injury risks from the tests have been compared to the risks in the real world.
Journal Article

Frontal-Crash Occupant Protection in the Rear Seat: Submarining and Abdomen/Pelvis Response in Midsized Male Surrogates

2024-04-17
2023-22-0005
Frontal-crash sled tests were conducted to assess submarining protection and abdominal injury risk for midsized male occupants in the rear seat of modern vehicles. Twelve sled tests were conducted in four rear-seat vehicle-bucks with twelve post-mortem human surrogates (PMHS). Select kinematic responses and submarining incidence were compared to previously observed performance of the Hybrid III 50th-percentile male and THOR-50M ATDs (Anthropomorphic Test Devices) in matched sled tests conducted as part of a previous study. Abdominal pressure was measured in the PMHS near each ASIS (Anterior Superior Iliac Spine), in the inferior vena cava, and in the abdominal aorta. Damage to the abdomen, pelvis, and lumbar spine of the PMHS was also identified. In total, five PMHS underwent submarining. Four PMHS, none of which submarined, sustained pelvis fractures and represented the heaviest of the PMHS tested. Submarining of the PMHS occurred in two out of four vehicles.
Technical Paper

Experimental Study on the Mechanical Behavior of Polyamide 6 with Glass Fiber Composites Fabricated through Fused Deposition Modeling Process

2024-04-16
2024-01-5043
In this paper, experimental studies were conducted to examine the mechanical behavior of a polymer composite material called polyamide with glass fiber (PA6-GF), which was fabricated using the three-dimensional (3D) fusion deposition modeling (FDM) technique. FDM is one of the most well-liked low-cost 3D printing techniques for facilitating the adhesion and hot melting of thermoplastic materials. PA6 exhibits an exceptionally significant overall performance in the families of engineering thermoplastic polymer materials. By using twin-screw extrusion, a PA6-GF mixed particles made of PA6 and 20% glass fiber was produced as filament. Based on literature review, the samples have been fabricated for tensile, hardness, and flexural with different layer thickness of 0.08 mm, 0.16 mm, and 0.24 mm, respectively. The composite PA6-GF behavior is characterized through an experimental test employing a variety of test samples made in the x and z axes.
Technical Paper

A Mapless Trajectory Prediction Model with Enhanced Temporal Modeling

2024-04-09
2024-01-2874
The prediction of agents' future trajectory is a crucial task in supporting advanced driver-assistance systems (ADAS) and plays a vital role in ensuring safe decisions for autonomous driving (AD). Currently, prevailing trajectory prediction methods heavily rely on high-definition maps (HD maps) as a source of prior knowledge. While HD maps enhance the accuracy of trajectory prediction by providing information about the surrounding environment, their widespread use is limited due to their high cost and legal restrictions. Furthermore, due to object occlusion, limited field of view, and other factors, the historical trajectory of the target agent is often incomplete This limitation significantly reduces the accuracy of trajectory prediction. Therefore, this paper proposes ETSA-Pred, a mapless trajectory prediction model that incorporates enhanced temporal modeling and spatial self-attention.
Technical Paper

4D Radar-Inertial SLAM based on Factor Graph Optimization

2024-04-09
2024-01-2844
SLAM (Simultaneous Localization and Mapping) plays a key role in autonomous driving. Recently, 4D Radar has attracted widespread attention because it breaks through the limitations of 3D millimeter wave radar and can simultaneously detect the distance, velocity, horizontal azimuth and elevation azimuth of the target with high resolution. However, there are few studies on 4D Radar in SLAM. In this paper, RI-FGO, a 4D Radar-Inertial SLAM method based on Factor Graph Optimization, is proposed. The RANSAC (Random Sample Consensus) method is used to eliminate the dynamic obstacle points from a single scan, and the ego-motion velocity is estimated from the static point cloud. A 4D Radar velocity factor is constructed in GTSAM to receive the estimated velocity in a single scan as a measurement and directly integrated into the factor graph. The 4D Radar point clouds of consecutive frames are matched as the odometry factor.
Technical Paper

Impact Strength Analysis of Body Structure Based on a MBD-FEA Combined Method

2024-04-09
2024-01-2243
In the field of automobile development, sufficient structure strength is the most basic objective to be accomplished. Typically, method of strength analysis could be divided into static strength and dynamic strength. Analysis of static strength constitutes the major part of the development, but the supplement of dynamic strength is also dispensable to assure structural integrity. This paper presents a methodology about analyzing the impact strength of body structure based on a Multi-body Dynamics (MBD) and Finite Element Analysis (FEA) combined method. Firstly, the full vehicle MBD model consists of Curved Regular Grid (CRG) road model, Flexible Ring Tire (FTire) model and dynamic deflection-force bump stop model was built in Adams/Car. Next, Damage Initiation and Evolution Model (DIEM) failure criteria was adopted to describe material failure behavior.
Technical Paper

Virtual Simulation and Design Optimization of Bi-Functional Projector Headlamp for Nighttime Visibility of Overhead Signs

2024-04-09
2024-01-2231
For safe driving function, signs must be visible. Sign visibility is function of its luminance intensity. During day, due to ambient light conditions sign luminance is not a major concern. But during night, due to absence of sun light sign board retro-reflectivity plays a crucial role in sign visibility. The vehicle headlamp color, beam pattern, lamp installation position, the relative seating position of driver and moon light conditions are important factors. Virtual simulation approach is used for analyzing the sign board visibility. Among various factors for example the headlamp installation position from ground, distance between two lamps and eye position of driver are considered for analyzing the sign board visibility in this paper. Many automotive organizations have widely varying requirements and established testing guidelines to ensure visibility of signs in head lamp physical testing but there are no guidelines during design stage for headlamp for sign visibility.
Technical Paper

What the Flicker Is Going on Here? Temporal Light Modulation in Automotive Lighting

2024-04-09
2024-01-2462
Temporal light modulation (TLM), colloquially known as “flicker,” is an issue in almost all lighting applications, due to widespread adoption of LED and OLED sources and their driving electronics. A subset of LED/OLED lighting systems delivers problematic TLM, often in specific types of residential, commercial, outdoor, and vehicular lighting. Dashboard displays, touchscreens, marker lights, taillights, daytime running lights (DRL), interior lighting, etc. frequently use pulse width modulation (PWM) circuits to achieve different luminances for different times of day and users’ visual adaptation levels. The resulting TLM waveforms and viewing conditions can result in distraction and disorientation, nausea, cognitive effects, and serious health consequences in some populations, occurring with or without the driver, passenger, or pedestrian consciously “seeing” the flicker.
Technical Paper

Developing dynamic driver head envelope for passenger cars considering real-time road conditions

2024-04-09
2024-01-2493
Ergonomics plays an important role in automobile design to achieve optimal compatibility between occupants and vehicle components. The overall goal is to ensure that the vehicle design accommodates the target customer group, who come in varied sizes, preferences and tastes. Headroom is one such metric that not only influences accommodation rate but also conveys a visual perception on how spacious the vehicle is. An adequate headroom is necessary for a good seating comfort and a relaxed driving experience. Headroom is intensely discussed in magazine tests and one of the key deciding factors in purchasing a car. SAE J1100 defines a set of measurements and standard procedures for motor vehicle dimensions. H61, W27, W35, H35 and W38 are some of the standard dimensions that relate to headroom and head clearances.
Technical Paper

Dummy Positioning at Reclined Seating Position before Impact Testing

2024-04-09
2024-01-2490
Alongside advancements in automated vehicle technologies, occupants within vehicle compartments are enjoying increased freedom to relax and enjoy their journeys. For instance, reclined seating postures have become more prevalent and comfortable compared to upright seating when Highly Automated Vehicles (HAVs) are introduced. Unfortunately, most Anthropomorphic Testing Devices (ATD) do not support reclined postures. THOR-AV 50M is a specially designed dummy for reclined postures. As a crucial tool for developing safety restraint systems to protect reclined occupants, the first question is how to position it correctly on a reclined seat before impact testing. In this study, classical zero gravity seats were selected. H-point coordinators of selected seat at 25°, 40° and 60° seatback angle were measured and compared by using H-point machine (HPM) even though current HPM was not designed for reclined seat.
Technical Paper

Development of a Dynamic Nonlinear Finite Element Model of the Large Omnidirectional Child Crash Test Dummy

2024-04-09
2024-01-2509
The Large Omnidirectional Child (LODC) developed by the National Highway Traffic Safety Administration (NHTSA) has an improved biofidelity over the currently available Hybrid III 10-year-old (HIII-10C) Anthropomorphic Test Device (ATD). The LODC design incorporates enhancements to many body region subassemblies, including a redesigned HIII-10C head with pediatric mass properties, and the neck, which produces head lag with Z-axis rotation at the atlanto-occipital joint, replicating the observations made from human specimens. The LODC also features a flexible thoracic spine, a multi-point thoracic deflection measurement system, skeletal anthropometry that simulates a child's sitting posture, and an abdomen that can measure belt loading directly. This study presents the development and validation of a dynamic nonlinear finite element model of the complete LODC dummy. Based on the three-dimensional CAD model, Hypermesh was used to generate a mesh of the finite element (FE) LODC model.
Technical Paper

Exploring Mechanical Impact Properties of 3D Printing Filaments: A Comprehensive Study of Brazilian Market Products

2024-04-09
2024-01-2680
As additive manufacturing continues to establish its position within the automotive sector, there is a need for a comprehensive exploration of the mechanical attributes exhibited by locally sourced filaments. Such investigation is extremely important, as it is intrinsically linked to ensuring the reliability and security of components manufactured through 3D printing. This research delves into an examination of the impact resistance properties demonstrated by 3D-printed specimens, employing filaments from three prominent Brazilian manufacturers. The main objective is to elucidate the suitability and potential applications of these filament materials (Polylactic Acid (PLA), Polyethylene Terephthalate Glycol (PETG), and Acrylonitrile Butadiene Styrene (ABS)) within the field of automotive engineering, thus contributing to the evolving landscape of additive manufacturing within this industry.
Technical Paper

Strength Evaluation of Motorcycle Fuel Tank subject to Vehicle Drop through Finite Element Analysis

2024-04-09
2024-01-2814
Motorcycles which are designed for both regular as well as rough terrains experience more severe vertical impact loads from ground in comparison with motorcycles which travel only on regular terrains. Therefore, drop test is considered an important method to evaluate durability for said vehicles. Fuel Tank mounted over front frame of a motorcycle is the most critical component from safety point of view and hence, need to be analysed for vertical drop load case. To do so, modelling of whole vehicle can be a hectic task and has to be avoided. In the present work, behaviour of fuel tank mounted over frame support and subjected to vertical drop from H(m) height is studied with the help of support excitation method incorporated with explicit non-linear time integration scheme using Finite Element Analysis (FEA) code in commercial FEA software. Through this scheme, effect on Fuel Tank of vehicle drop can be studied without actually modelling the whole vehicle.
Technical Paper

Effects of Anthropometry and Passive Restraint Deployment Timing on Occupant Metrics in Moderate-Severity Offset Frontal Collisions

2024-04-09
2024-01-2749
There are established federal requirements and industry standards for frontal crash testing of motor vehicles. Consistently applied methods support reliability, repeatability, and comparability of performance metrics between tests and platforms. However, real world collisions are rarely identical to standard test protocols. This study examined the effects of occupant anthropometry and passive restraint deployment timing on occupant kinematics and biomechanical loading in a moderate-severity (approximately 30 kph delta-V) offset frontal crash scenario. An offset, front-to-rear vehicle-to-vehicle crash test was performed, and the dynamics of the vehicle experiencing the frontal collision were replicated in a series of three sled tests. Crash test and sled test vehicle kinematics were comparable. A standard or reduced-weight 50th percentile male Hybrid III ATD (H3-50M) or a standard 5th percentile female Hybrid III ATD (H3-5F) was belted in the driver’s seating position.
Technical Paper

Inclusion of Tire Forces into Low-Speed Bumper-to-Bumper Crash Reconstruction Simulation Models

2024-04-09
2024-01-2479
Reconstruction of inline crashes between vehicles with a low closing speed, so-called “low speed” crashes, continues to be a class of vehicle collisions that reconstructionists require specific methods to handle. In general, these collisions tend to be difficult to reconstruct due primarily to the lack of, or limited amount of, physical evidence available after the crash. Traditional reconstruction methods such as impulse-momentum (non-residual damage based) and CRASH3 (residual damage based) both are formulated without considering tire forces of the vehicles. These forces can be important in this class of collisions. Additionally, the CRASH3 method depends on the use of stiffness coefficients for the vehicles obtained from high-speed crash tests. The question of the applicability of these (high-speed) stiffness coefficients to collisions producing significantly less deformation than experimental crashes on which they are generated, raises questions of the applicability.
Technical Paper

Accuracy of 2016-2022 EDRs in IIHS Crash Tests

2024-04-09
2024-01-2890
Event data recorders (EDRs) were harvested and imaged after Insurance Institute for Highway Safety (IIHS) 56 km/hr frontal and 64.4 km/hr frontal offset crashes of 15 different brands of 2016-2022 vehicles. The speed and delta-V in the EDR were compared to reference instrumentation. Speed data was accurate within the generally accepted range of +/-4%. The 40% overlap tests had generally similar vehicle kinematics, and their delta-Vx data was accurate. However, there was a much greater variance in the small (25%) overlap tests. Some outliers in the small overlap delta-Vx tests required further analysis using overhead video analysis. The video analysis more closely matched the EDR recorded values. These offset tests create significant post-crash rotation, and both EDR and IIHS instrumentation were affected by their location away from the center of gravity. The Y-axis was affected much more than the X-axis.
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