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Experimental investigations of fuel breakup very close to nozzle of practical high-pressure swirl injector, which is used in gasoline direct injection (GDI) engine, were carried out. In GDI engines, fuel is directly injected into cylinder therefore the spray characteristics and mixture formation are of primary importance. In this research, visualizations of primary spray formation process were demonstrated using a high-speed video camera (maximum speed: 1Mfps) with a long-distance microscope. Initial state and development of the spray were discussed under the different injection pressure condition. During the injection period, the length and thickness of the liquid sheet, which is produced from the nozzle exit, were measured using Ar-ion laser sheet and high-speed camera. Primary spray structure and behavior of liquid sheet, especially surface wave of liquid sheet, at nozzle exit were discussed using obtained images.

In this study, a spark plug sensor for in-situ fuel concentration measurement was applied to a port injected lean-burn engine. Laser infrared absorption method was employed and a 3.392 μm He-Ne laser that coincides with the absorption line of hydrocarbons was used as a light source. In this engine, the secondary valve lift height of intake system was controlled to obtain appropriate swirl and tumble flow in order to achieve lean-burn with the characteristics of intake flow. For such in-cylinder stratified mixture distribution, the fuel concentration near the spark plug is very important factor that affects the combustion characteristics. Therefore, the mixture formation process near the spark plug was investigated with changing fuel injection timing. Under the intake stroke, the timing that fuel passed through near the spark plug depended largely on the fuel injection timing.