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Computational Fluid Dynamics (CFD) simulation is widely used in the development and validation of automotive engine performance. In engine simulation, spray breakup submodels are important because spray atomization has a significant influence on mixture formation and the combustion process. However, no breakup models have been developed for the fuel spray with plate-type multi-hole nozzle installed in port fuel injection spark ignition (SI) engines. Therefore, the purpose of this study is to simulate spray formation in port fuel injection precisely. The authors proposed the heterogeneous sheet breakup model for gasoline spray injected from plate type multi-hole nozzle. The novel breakup model was developed by clarifying the phenomenological mechanism of the spray atomization process. In this paper, this model was improved in dispersion characteristics and evaluated by the comparison of the model calculation results with experimental data.

In this study, the authors analyze the concentration distribution of an evaporative spray mixture with LIEF (Laser induced exciplex fluorescence) method, which is a type of optical measurement. LIEF method is one of the optical measurements for obtaining the spray concentration distribution for separating vapor/liquid phases based on the fluorescence characteristics. In this paper, a quantitative concentration distribution analysis method for wall impingement spray in heterogeneous temperature field has been proposed. Then, a series of experiments were performed in varying injection pressure and ambient density. As a result, a two-dimensional concentration distribution was obtained for the free spray and wall impingement spray.

Fuel design concept has been proposed for low emission and combustion control in engine systems. In this concept, the multicomponent fuels, which are mixed with a high volatility fuel (gasoline or gaseous fuel components) and a low volatility fuel (gas oil or fuel oil components), are used for artificial control of fuel properties. In addition, these multicomponent fuels can easily lead to flash boiling which promote atomization and vaporization in the spray process. In order to understand atomization and vaporization process of multicomponent fuels in detail, the model for flash boiling spray of multicomponent fuel have been constructed and implemented into KIVA3V rel.2. This model considers the detailed physical properties and evaporation process of multicomponent fuel and the bubble nucleation, growth and disruption in a nozzle orifice and injected fuel droplets.

In previous study, the model for flash-boiling spray of multicomponent fuel was constructed and was implemented into KIVA code. This model considered the detailed physical properties and evaporation process of multicomponent fuel and the bubble nucleation, growth and disruption in a nozzle orifice and injected fuel droplets. These numerical results using this model were compared with experimental data which were obtained in the previous study using a constant volume vessel. The spray characteristics from numerical simulation qualitatively showed good agreement with the experimental results. Especially, it was confirmed from both the numerical and experimental data that flash-boiling effectively accelerated the atomization and vaporization of fuel droplets. However, in this previous study, injection pressure was very low (up to 15 MPa), and the spray characteristics of high pressure injection could not be analyzed.

We have proposed the application of EGR gas dissolved fuel which might improve spray atomization through effervescent atomization instead of high injection pressure. In this paper, the purpose is to evaluate the influence of the application of CO2 gas dissolved fuel on the combustion characteristics and emissions inside the single cylinder, direct injection diesel engine. As a result, by use of the fuel, smoke was reduced by about 50 to 70%. The amount of NOx was reduced at IMEP=0.3 MPa, but it was increased at IMEP=0.9 MPa.

The compressible Large-Eddy Simulation (LES) for the diesel spray with OpenFOAM is presented to reduce CPU time by massively parallel computing of the scalar type supercomputer (CRAY XE6) and simulate the development of the non-evaporative and the evaporative spray. The maximum computational speeds are 14 times (128 cores) and 43 times (128 cores) for of the non-evaporative spray and the spray flame with one-step reaction, respectively, compared to the one core simulation. In the spray flame simulation with the reduced reaction mechanism (29 species, 52 reactions), the maximum computational speed is 149 times (512 cores). Then LES of the non-evaporative and the evaporative spray (Spray A) are calculated. The results indicate that the spray tip penetration is well predicted, although the size of the computational domain must be set equal to that of the experiment.

Auto-ignition and combustion processes of dual-component fuel spray were numerically studied. A source code of SUPERTRAPP (developed by NIST), which is capable of predicting thermodynamic and transportation properties of pure fluids and fluid mixtures containing up to 20 components, was incorporated into KIVA3V to provide physical fuel properties and vapor-liquid equilibrium calculations. Low temperature oxidation reaction, which is of importance in ignition process of hydrocarbon fuels, as well as negative temperature coefficient behavior was taken into account using the multistep kinetics ignition prediction based on Shell model, while a global single-step mechanism was employed to account for high temperature oxidation reaction. Computational results with the present multi-component fuel model were validated by comparing with experimental data of spray combustion obtained in a constant volume vessel.

In this study, it is purpose to make clear the effect of cavitation phenomenon on the spray atomization. In this report, the cavitation phenomenon inside the nozzle hole was visualized and the pressure measurements along the wall of the nozzle hole were carried out by use of 25-times enlarged acrylic nozzle. For the representatives of regular gasoline, single and two-component fuels were used as a test fuel. In addition, various cavitating flow patterns same as experimental conditions were simulated by use of Barotropic model incorporated in commercial code of Star-CD scheme, and compared with experimental results.

The premixed charge compression ignition (PCCI) combustion in a compression ignition (Cl) engine is one of countermeasures against the very much severe regulation for exhaust gas of engine out. The authors have been proposed to use the fuel mixed with high volatility component and low volatility component to actualize PCCI combustion. This kind of fuel injected forms a fine and lean spray by the flash boiling phenomena which depends on the pressure and the temperature. The role of the former fuel is to decrease in the generation of particulate matters (PM) and that of the latter one is to break out the ignition. Thus, it is very much significant to find the distribution of vapor concentration of both fuels in a spray. This paper describes both distributions in a single diesel spray by use of the technique of laser induced fluorescence (LIF) in a constant volume chamber with high temperature at high pressure as the fundamental research.

LES of non-evaporative diesel spray have been performed to investigate the effects of breakup models of Modified TAB, WAVE and KHRT model on computational results. KIVALES that is LES version of KIVA code was used for base code. In our KIVALES, CIP scheme was incorporated in order to suppress the numerical diffusion. Results showed that the breakup model is significantly affected on the calculated spray shape, because the droplet diameter determined by breakup models affects on the transmittance of the droplet momentum into the ambient gas, the evolution of the vortex structure in the gas phase and the droplet dispersion by the vortex structure.

It is very much necessary for researchers and engineers whose work is the field of combustion in a CI engine to find the information of droplets in a diesel spray. The information is strongly required to construct the model of spray built in the numerical code for its simulation and to be used for the verification of the accuracy of the calculation. This paper describes the photographing system with high spatial resolution, the distribution of droplet size and the vortex scale caused by the droplets motion by means of this system.

Instantaneous and statistical spray structures of diesel sprays are examined with numerical simulation and experiment. KIVALES, which is LES version of KIVA code, is used as the computational code. Injection velocity profiles measured by momentum method are employed for the initial condition of the calculation. In the experiment, shadowgraph photography is performed to measure macroscopic spray structure. LES approach predicts the instantaneous structure, which are the heterogeneity and intermittency in the periphery of the spray and the cyclic variability of each injection event. Moreover, LES can predict both the instantaneous and statistical spray structures.

Three-dimensional large eddy simulation (LES) has been conducted for a diesel spray flame using KIVALES which is LES version of KIVA code. Modified TAB model, velocity interpolation model and rigid sphere model are used to improve the prediction of the fuel-mixture process in the diesel spray. Combustion is simulated using the Eddy-Dissipation model. CIP method was incorporated into the KIVALES in order to suppress the numerical instability on the combustible flow. The formation of soot and NO was simulated using Hiroyasu model and KIVA original model. Three different grid resolutions were used to examine the grid dependency. The result shows that the LES approach with 0.5 mm grid size is able to resolve the instantaneous spray with the intermittency in the spray periphery, the axi-symmetric shape and meandering flow after the end of injection as shown in the experimental results.

Large Eddy Simulation (LES) is applied to non-evaporative and evaporative diesel spray simulations. KIVALES, which is LES version of KIVA code, is used as the LES computational code. Modified TAB model is used as breakup model, and interpolated donor cell differencing scheme is employed to calculate convective terms. To validity LES simulation, LES results using KIVALES are compared with experimental results and simulated results with conventional RANS approach using KIVA3V res.2. The results show that the LES simulation of non-evaporative spray depends on the grid size in comparison with RANS simulation, and good agreement is obtained between experimental results and the LES results with fine grid (720,000 cells). Furthermore, asymmetric non-evaporative spray which has intermittency at the outer edge of sprays is simulated, since instantaneous turbulent flow field can be predicted directly in LES case.

The maximum liquid-phase penetration and vaporization behavior was investigated by using simultaneous measurement for mie-scattered light images and shadowgraph ones. The objective of this study was to analyze effect of variant parameters (injection pressure, ambient gas condition and fuel temperature) and fuel properties on vaporization behavior, and to investigate liquid phase penetration for the single- and multi-component fuels. The experiments were conducted in a constant-volume vessel with optical access. Fuel was injected into the vessel with electronically controlled common rail injector.

This work investigates the soot formation process in diesel jet flame using a detailed kinetic soot model implemented into the KIVA-3V multidimensional CFD code and 2D imaging by use of time-resolved laser induced incandescence (LII). The numerical model is based on the KIVA code which is modified to use CHEMKIN as the chemistry solver using Message Passing Interface (MPI). This allows for the chemical reactions to be simulated in parallel on multiple CPUs. The detailed soot model used is based on the method of moments, which begins with fuel pyrolysis, followed by the formation of polycyclic aromatic hydrocarbons, their growth and coagulation into spherical particles, and finally, surface growth and oxidation of the particles. The model can describe the spatial and temporal characteristics of soot formation processes such as soot precursors distributions, nucleation rate and surface reaction rate.

This paper provides new insights on the mechanism of the smokeless diesel combustion with oxygenated fuels, based on a combination of soot kinetic modeling and optical diagnostics. The chemical effects of fuel compositions, including aromatics - paraffins blend, neat oxygenated fuels and oxygenate additives, on sooting equivalence ratio ‘ϕ’ - temperature ‘T’ dependence were numerically examined using a detailed soot kinetic model. To better understand the physical factors affecting soot formation in oxygenated fuel sprays, the effects of injection pressure and ambient gas temperature on the flame lift-off length and relative soot concentration in oxygenated fuel jets were experimentally investigated. The computational results show that the leaner mixture side of soot formation peninsula on the ϕ - T map, rather than the lower temperature one, should be utilized to suppress the formation of PAHs and ultra-fine particles together with the large reduction in particulate mass.

The experiment-based droplet impinging breakup model was applied to a fan shaped spray and the impinging behavior was analyzed quantitatively. Evaluation of the quantitative results with validation tests verified the following. The model enables prediction of fan shaped spray thickness after impingement caused by the breakup of fuel droplets, which could not be represented with the Wall-Jet model, widely used at present. Fuel film movement on a wall is negligible when the injection pressure of the fan shaped spray is high and the spray travelling length is not too short. The proposed heat transfer coefficient between fuel film and the wall is too small to represent the vaporizing rate of the fuel film.

Considering the bell-shaped temperature dependence of soot particle formation, the control of flame temperature has a possibility to drastically suppress of soot formation. Furthermore, oxygenated fuels are very effective on soot reduction, and the use of these kinds of fuels has a potentiality for smokeless diesel combustion. In this paper, the effects of flame lift-off and flame temperature on soot formation in oxygenated fuel sprays were experimentally investigated using a constant volume combustion vessel which simulated diesel engine conditions. The diffusion flame lift-off length was measured in order to estimate the amount of the oxygen entrained upstream of the flame lift-off length in the fuel jet. This was determined from time-averaged OH chemiluminescence imaging technique. Also, the flame temperature and soot concentration were simultaneously evaluated by means of two-color method.

It is significant for understanding the phenomena in a stratified charge engine and an SI engine with direct injection system to carry out the fundamental research. The experiments were conducted in a constant volume chamber with atmospheric condition. The pre-mixed charge composed of ethylene and air was charged with various equivalence ratio, the second charge with the same composition was injected into the chamber, thereafter, the combustion started by a spark plug. The phenomena were analyzed by use of the experimental results of shadowgraph, [OH] natural emission, pressure history and NOx and UHC in the exhaust gas.