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Technical Paper

The irrotational intensity: an efficient tool to understand the vibration energy propagation in complex structures using an FE Model.

2024-06-12
2024-01-2942
Although structural intensity was introduced in the 80's, this concept never found practical applications, neither for numerical nor experimental approaches. Quickly, it has been pointed out that only the irrotational component of the intensity offers an easy interpretation of the dynamic behavior of structures by visualizing the vibration energy flow. This is especially valuable at mid and high frequency where the structure response understanding can be challenging. A new methodolodgy is proposed in order to extract this irrotational intensity field from the Finite Element Model of assembled structures such as Bodies In White. This methodology is hybrid in the sense that it employs two distinct solvers: a dynamic solver to compute the structural dynamic response and a thermal solver to address a diffusion equation analogous to the thermal conduction built from the previous dynamic response.
Technical Paper

A Methodology for Accelerated Thermo-Mechanical Fatigue Life Evaluation of Advanced Composites

2024-06-01
2024-26-0421
Thermo-mechanical fatigue and natural aging due to environmental conditions are difficult to simulate in an actual test with the advanced fiber-reinforced composites, where their fatigue and aging behavior is little understood. Predictive modeling of these processes is challenging. Thermal cyclic tests take a prohibitively long time, although the strain rate effect can be scaled well for accelerating the mechanical stress cycles. Glass fabric composites have important applications in aircraft and spacecraft structures including microwave transparent structures, impact-resistant parts of wing, fuselage deck and many other load bearing structures. Often additional additively manufactured features and coating on glass fabric composites are employed for thermal and anti-corrosion insulations. In this paper we employ a thermo-mechanical fatigue model based accelerated fatigue test and life prediction under hot to cold cycles.
Technical Paper

Effect of Fatigue Loads on Behavior of 2024-T351 Aluminum Conduits for Aircraft Hydraulic Applications

2024-06-01
2024-26-0431
Abstract: Hydraulic systems in aircrafts largely comprise of metallic components with high strength to weight ratios which comprise of 2024 Aluminum and Titanium Ti-6AL-4V. The selection of material is based on low and high pressure applications respectively. For aircraft fluid conveyance products, hydraulic conduits are fabricated by axisymmetric turning to support flow conditions. The hydraulic conduits further carries groves within for placement of elastomeric sealing components. This article presents a systematic study carried out on common loads experienced by fluid carrying conduits and the failure modes induced. The critical failure locations on fluid carrying conduits of 2024-T351 Aluminum was identified, and the Scanning Electron Microscope (SEM) analysis was carried out to identify the characteristic footprints of failure surfaces and crack initiation. Through this analysis, a load to failure mode correlation is established.
Technical Paper

A Multi-Scale Computational Scheme for Prediction of High-Cycle Fatigue Damage in Metal Alloy Components

2024-06-01
2024-26-0430
Aerospace structural components grapple with the pressing issue of high-cycle fatigue-induced micro-crack initiation, especially in high-performance alloys like Titanium and super alloys. These materials find critical use in aero-engine components, facing a challenging combination of thermo-mechanical loads and vibrations that lead to gradual dislocations and plastic strain accumulation around stress-concentrated areas. The consequential vibration or overload instances can trigger minor cracks from these plastic zones, often expanding unpredictably before detection during subsequent inspections, posing substantial risks. Effectively addressing this challenge demands the capability to anticipate the consequences of operational life and aging on these components. It necessitates assessing the likelihood of crack initiation due to observed in-flight vibration or overload events.
Standard

Castings, Classification and Inspection of

2024-04-25
CURRENT
AMS2175B
This specification establishes nondestructive testing methods, sampling frequency, and acceptance criteria for the inspection of metal castings.
Standard

Aluminum Alloy, Extruded Profiles (2395-T84), 3.95Cu - 1.15Li - 0.3Ag - 0.5Mg - 0.1Zr, Solution Heat Treated, Stress Relieved by Stretching, and Aged

2024-04-25
CURRENT
AMS4359A
This specification covers an aluminum alloy in the form of extruded rods, bars, and profiles (shapes) 0.040 to 1.500 inches (1.02 to 38.10 mm), inclusive, in thickness, and produced with maximum cross-sectional area of 23.25 square inches (15000 mm2) and a maximum circumscribing circle diameter (circle size) of 15.5 inches (394 mm) (see 2.4.1 and 8.6).
Standard

Titanium Alloy Bars, Forgings, and Flash-Welded Rings, 5Al - 2.5V - 4Sn - 1Co - 0.8Fe Annealed

2024-04-25
CURRENT
AMS6903
This specification covers a titanium alloy in the form of bars, forgings, and flash-welded rings up through 12.000 inches (304.80 mm), inclusive, in diameter or least distance between parallel sides, and stock of any size for forging or flash-welded rings. Bars, forgings, and flash-welded rings with a nominal thickness of 3.000 inches (79.20 mm) or greater shall have a maximum cross-sectional area of 113 square inches (729 cm2) (see 8.5).
Standard

Titanium Alloy Bars, Forgings and Forging Stock, 6.0Al - 6.0V - 2.0Sn, Solution Heat Treated and Aged

2024-04-25
CURRENT
AMS6935D
This specification covers a titanium alloy in the form of bars up through 4.000 inches (101.60 mm) in nominal diameter or least distance between parallel sides, inclusive, forgings of thickness up through 4.000 inches (101.60 mm), inclusive, with bars and forgings having a maximum cross-sectional area of 32 square inches (204.46 cm2), and stock for forging of any size (see 8.6).
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