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This document describes the major design drivers and considerations when designing a fuel system for a large commercial aircraft. It discusses the design at a system/aircraft level, and is not intended as a design manual for individual system components, though it does refer out to other SAE specifications where more detail on specific components and sub systems is given. It does include examples of a number of calculations associated with sizing of fuel systems, based on those given in NAV-AIR-06-5-504, as well as an appendix summarizing basic fluid mechanical equations which are key for fuel system design. It is acknowledged that most of these calculations would today be performed by modelling tools, rather than by hand, but it is considered important for the designer to understand the principles. It is intended that later issues of this document will include appendices which give specific considerations for military aircraft, smaller commercial aircraft, and rotorcraft.

This SAE Aerospace Information Report presents a glossary of terms commonly used in the ground delivery of fuel to an aircraft and pertinent terms relating to the aircraft being refueled.

This document describes the requirements for air vehicle fuel, vent, and propulsion fuel system functional components.

The test procedure applies to the refueling manifold system connectingn the receiver aircraft fuel tanks to the refueling source fuel pump(s) for both ground and aerial refueling. The test procedure is intended to verify that the limit value for surge pressure specified for the receiver fuel system is not exceeded when refueling from a refueling source which meets the requirements of AS1284 (reference 2). This recommended practice is not directly applicable to surge pressure developed during operation of an aircraft fuel system, such as initiating or stopping engine fuel feed or fuel transfer within an aircraft, or the pressure surge produced when the fuel pumps are first started to fill an empty fuel manifold.

The scope of this document is to provide pertinent information on demonstrating the performance of Flame Arrestors, also known as Fuel Vent Protectors (FVPs), in preventing the propagation of a deflagration when the arrestors are subjected to aerospace-representative flames produced by the venting of flammable gas through the arrestor. Test procedures for two separate combustion-loading profiles are presented herein: The flame hold test condition, and the flame propagation test condition. For the flame hold test condition, the applicability of two separate critical flows is discussed in which one flow results in the greatest flame arrestor temperature and a second flow results in the greatest temperature of the surrounding structure.

This report is intended to identify the various existing technologies used for a fuel level sensing system. In addition to sensing technologies, it describes the basic architecture of fuel level sensing systems and their association with fuel gauging system to increase integrity of fuel measurement and management. As the fuel level sensing system is generally based on electrical components within fuel tanks, a specific focus is made on fuel tank explosion safety protection. An overview of the capacitive fuel gauging operation can be found in AIR5691.

To describe general guidelines for achieving selected levels of cleanliness in gas turbine engine fuel system components and to describe laboratory methods for measuring and reporting the contamination level of the wetted portion of fuel system components. As in SAE J1227 (covering hydraulic components) this practice includes guidelines for levels of acceptance but does not attempt to set those levels.

This specification covers the requirements for installation of fuel and oil lines in aircraft, except those lines furnished as part of the engine.

This SAE Aerospace Information Report (AIR) is a compilation of engineering references and data useful to the technical community that can be used to ensure fuel system compatibility with composite structure. This AIR is not a complete detailed design guide and is not intended to satisfy all potential fuel system applications. Extensive research, design, and development are required for each individual application.

This document recommends and sets forth a set of symbols representing the components making up aircraft fuel and oil systems. The intended result is uniformity in system schematics so that they may be easily understood throughout the aerospace industry.

This SAE Aerospace Information Report (AIR) includes general information about the various types and styles of flexible tanks and the tank-mounted fittings that adapt the tank to the surrounding structure and fluid-system plumbing. Recommendations are given relative to the dimensional layout of the tank when these recommendations serve to avoid tank fabrication problems and tank/structure interface problems. As a part of these recommendations, critical dimensions of plumbing adapter fittings are discussed and recommendations made. Tank manufacturing tolerances are given. Recommendations are made relative to cavity design and preparation to facilitate a reliable installation. The special installation requirements of nonself-sealing, self-sealing, and crash-resistant tanks are discussed. This document is not intended to replace the information or requirements of the military and commercial procurement specifications listed in Section 2.

This project aims to develop a framework of requirements which support safe installation and operation of optical devices within an aircraft fuel tank, specifically: 1: To determine optical power and energy limits which ensure safe operation of optical installations within an aircraft fuel tank over aircraft life and under all phases of flight, taking the limits provided in IEC 60079-28:20015 as a starting point. 2: To demonstrate optical and electrical power and energy equivalences, where possible. 3: To determine requirements for optical installations, including bonding and electrostatic discharge for non-conductive components such as optical fibres. 4: To provide guidelines for analysis of the hazards presented by the typical internal components of optical devices, such as failure modes of photo diodes and cells.

This SAE Aerospace Information Report (AIR) provides background information, technical data and related technical references for minimization of electrostatic hazards in aircraft fuel systems. Techniques used to minimize the electrostatic hazard include: a Reducing fueling rate into tank bays including use of multiple refueling inlet nozzles. b Reducing refuel plumbing flow velocities. c Introducing fuel into the tank at a low velocity near the bottom and directing it to impinge upon a grounded conducting surface. d Avoiding electrically isolated conductors in the fuel tank. e Using conductivity additives in the fuel.

This specification covers the requirements for installation of fuel and oil lines in aircraft, except those lines furnished as part of the engine.

This document defines design, performance, and test criteria for self-sealing breakaway valves.

This SAE Aerospace Information Report (AIR) discusses the impact of the ISO Test Dusts, chosen as replacement contaminants for the Arizona Test Dusts (AC Test Dusts), and the ISO calibration procedure ISO 11171 for automatic particle counters, which replaces the calibration procedure ISO 4402 (1991), on laboratory performance of filter elements utilized in aerospace lubrication, hydraulic and fuel systems, and fluid cleanliness levels determined with automatic particle counters.

The test procedure applies to the refueling manifold system connecting the receiver aircraft fuel tanks to the refueling source fuel pump(s) for both ground and aerial refueling. The test procedure is intended to verify that the limit value for surge pressure specified for the receiver fuel system is not exceeded when refueling from a refueling source which meets the requirements of AS1284 (reference 2). This recommended practice is not directly applicable to surge pressure developed during operation of an aircraft fuel system, such as initiating or stopping engine fuel feed or fuel transfer within an aircraft, or the pressure surge produced when the fuel pumps are first started to fill an empty fuel manifold.

This document defines design, performance, and test criteria for self-sealing breakaway valves for use in crash-resistant aircraft fuel systems.

To describe general guidelines for achieving selected levels of cleanliness in gas turbine engine fuel system components and to describe laboratory type methods for measuring and reporting the contamination level of the wetted portion of fuel system components. As in SAE J1227 (covering hydraulic components) this practice includes guidelines for levels of acceptance but does not attempt to set those levels.

This SAE Aerospace Information Report (AIR) presents a glossary of terns commonly utilized in the ground delivery of fuel to an aircraft and some terms relating to the aircraft being refueled.