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Technical Paper

A Methodology for Accelerated Thermo-Mechanical Fatigue Life Evaluation of Advanced Composites

2024-06-01
2024-26-0421
Thermo-mechanical fatigue and natural aging due to environmental conditions are difficult to simulate in an actual test with the advanced fiber-reinforced composites, where their fatigue and aging behavior is little understood. Predictive modeling of these processes is challenging. Thermal cyclic tests take a prohibitively long time, although the strain rate effect can be scaled well for accelerating the mechanical stress cycles. Glass fabric composites have important applications in aircraft and spacecraft structures including microwave transparent structures, impact-resistant parts of wing, fuselage deck and many other load bearing structures. Often additional additively manufactured features and coating on glass fabric composites are employed for thermal and anti-corrosion insulations. In this paper we employ a thermo-mechanical fatigue model based accelerated fatigue test and life prediction under hot to cold cycles.
Technical Paper

Surface Properties of Shot-Peened and Plasma Sprayed Powder-Coated Alpha-Beta Titanium Alloy Implants

2024-05-15
2024-01-5060
The paramount importance of titanium alloy in implant materials stems from its exceptional qualities, yet the optimization of bone integration and mitigation of wear and corrosion necessitate advanced technologies. Consequently, there has been a surge in research efforts focusing on surface modification of biomaterials to meet these challenges. This project is dedicated to enhancing the surface of titanium alloys by employing shot peening and powder coatings of titanium oxide and zinc oxide. Comparative analyses were meticulously conducted on the mechanical and wear properties of both treated and untreated specimens, ensuring uniformity in pressure, distance, and time parameters across all experiments. The outcomes underscore the efficacy of both methods in modifying the surface of the titanium alloy, leading to substantial alterations in surface properties.
Standard

Application of AMS3144 Anodic Electrodeposition Primer

2024-05-01
WIP
G824AB
This standard establishes the recommended requirements for application of AMS3144 anodic electrodeposition primer to aerospace components. Adherence to these requirements will help facilitate satisfactory performance of the applied primer.
Standard

Primer, Anodic Electrodeposition for Aircraft Applications

2024-05-01
WIP
AMS3144B
This specification establishes the requirements for a waterborne, corrosion inhibiting, chemical and solvent resistant, anodic electrodeposition epoxy primer capable of curing at 200 to 210 °F (93 to 99 °C).
Standard

Coating System, Advanced Performance, for Exterior Aerospace Applications

2024-04-30
WIP
G824AA
This specification establishes the requirements for coating systems having high durability for use as aircraft exterior surface finishes. These coating systems normally are comprised of a surface treatment, a primer, and a topcoat and include a chemical stripper and a cleaning compound for topcoat washing.
Technical Paper

Influence of Machining Parameters on Tungsten Carbide Inserts in ANSYS Analysis of Maraging Steel Machining

2024-04-29
2024-01-5057
The machining process is employed to transform a workpiece into a predefined geometry with the assistance of a cutting tool. Throughout this process, the cutting tool undergoes various adverse effects, including deformation, stress, thermal gradient, and more, all of which impact tool sharpness, surface finish, and tool life. These outcomes are also influenced by cutting parameters, specifically cutting speed, feed rate, and depth of cut. The present investigation aims to demonstrate the application of ANSYS analysis software in predicting stress, deformation, thermal gradient, and other factors on the tool insert tip for various machining parameters. To achieve this, an experimental setup was arranged to collect cutting force and temperature data using a dynamometer and thermocouples during the machining process of maraging steel with a tungsten carbide tool insert. Experiments were conducted with different combinations of machining parameters using design of experiments (DoE).
Technical Paper

Modeling and Validation of the Tire Friction on Wet Road

2024-04-09
2024-01-2307
In order to study the tire friction characteristics under wet skid surface, the “pseudo” hydrodynamic pressure bearing effect is used to be equivalent to the hydrodynamics of water film, and an advanced Lugre tire hydroplaning dynamic model is developed by combining the arbitrary pressure distribution function. The water hydroplaning dynamic tests were carried out for 285/70R19.5 tire under wet of different water film thickness and dry conditions, and the parameters of the advanced Lugre tire dynamic model were identified. The results show that the tire water-skiing model proposed in this paper can effectively simulate the friction characteristics of tires under different water film thicknesses. Under dry conditions, 0.5mm water film and 1mm water film road conditions, the relative errors of the maximum tire friction coefficient between the tested and advanced Lugre tire model are 1.11%, 0.12% and 0.16%, respectively.
Technical Paper

Multiphysics Modeling of Industrial Top Coating with Rotary Bells

2024-04-09
2024-01-2679
Rotary Bell Atomizers are well established in the automotive industry for top coating applications. This type of atomizer allows to create a uniform coating and is characterized by high productivity. Meanwhile, the effectiveness of the process depends on many complex factors. For instance, the transfer efficiency of the paint material, which is the percentage of the paint reaching the structure surface, ranges from 60-95% depending on the application conditions. Any increase in the transfer efficiency can not only reduce energy and material costs, but also reduce the emission of harmful non-deposited paint particles and the effort to handle them. The use of accurate numerical methods in this process helps to optimize the application process, reduce the number of expensive field experiments, and shortens the development cycle of new vehicles, which ensures predictability of production costs.
Technical Paper

NHTSA’s Evaluation of Glazing Performance Testing

2024-04-09
2024-01-2491
FMVSS No. 205, “Glazing Materials,” uses impact test methods specified in ANSI/SAE Z26.1-1996. NHTSA’s Vehicle Research and Test Center initiated research to evaluate a subset of test methods from ANSI Z26.1-1996 including the 227 gram ball and shot bag impact tests, and the fracture test. Additional research was completed to learn about potential changes to tempered glass strength due to the ceramic paint area (CPA), and to compare the performance of twelve by twelve inch flat samples and full-size production parts. Glass evaluated included tempered rear quarter, sunroof, and backlight glazing. Samples with a paint edge were compared to samples without paint, and to production parts with and without paint in equivalent impact tests. A modified shot bag with stiffened sidewalls was compared to the ANSI standard shot bag. The fracture test comparison included evaluating the ANSI Z26.1 impact location and ECE R43 impact location.
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