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Technical Paper

Developing dynamic driver head envelope for passenger cars considering real-time road conditions

2024-04-09
2024-01-2493
Ergonomics plays an important role in automobile design to achieve optimal compatibility between occupants and vehicle components. The overall goal is to ensure that the vehicle design accommodates the target customer group, who come in varied sizes, preferences and tastes. Headroom is one such metric that not only influences accommodation rate but also conveys a visual perception on how spacious the vehicle is. An adequate headroom is necessary for a good seating comfort and a relaxed driving experience. Headroom is intensely discussed in magazine tests and one of the key deciding factors in purchasing a car. SAE J1100 defines a set of measurements and standard procedures for motor vehicle dimensions. H61, W27, W35, H35 and W38 are some of the standard dimensions that relate to headroom and head clearances.
Technical Paper

Development of a Dynamic Nonlinear Finite Element Model of the Large Omnidirectional Child Crash Test Dummy

2024-04-09
2024-01-2509
The Large Omnidirectional Child (LODC) developed by the National Highway Traffic Safety Administration (NHTSA) has an improved biofidelity over the currently available Hybrid III 10-year-old (HIII-10C) Anthropomorphic Test Device (ATD). The LODC design incorporates enhancements to many body region subassemblies, including a redesigned HIII-10C head with pediatric mass properties, and the neck, which produces head lag with Z-axis rotation at the atlanto-occipital joint, replicating the observations made from human specimens. The LODC also features a flexible thoracic spine, a multi-point thoracic deflection measurement system, skeletal anthropometry that simulates a child's sitting posture, and an abdomen that can measure belt loading directly. This study presents the development and validation of a dynamic nonlinear finite element model of the complete LODC dummy. Based on the three-dimensional CAD model, Hypermesh was used to generate a mesh of the finite element (FE) LODC model.
Technical Paper

Design, Analysis, and Comparative Study of Conventional Double Wishbone Control Arms with Modified Split Type Control Arms Design for a Passenger Car

2024-04-09
2024-01-2519
In today's automotive industry, the preference for suspension systems in high-end passenger vehicles is shifting away from conventional MacPherson or double wishbone setups and toward advanced double wishbones with split-type control arms or multi-link suspensions. This shift not only enhances the ride and handling experience but also introduces greater design complexities. This paper explains the design limitations of the conventional double wishbone front suspension (with 2 ball joints) and the opportunities presented by advanced double wishbone suspension designs, including split-type lower control arms (with 3 ball joints) and double split-type control arms (with 4 ball joints). Replacing either of the rigid links (upper/lower) of the conventional double wishbone suspension with a four-bar mechanism in the case of split-type control arm wishbone suspension significantly alters the behavior of the kingpin axis, leading to consequential effects on steering and suspension parameters.
Technical Paper

Comparison of the Responses of the Thorax and Pelvis of the GHBMC M50 -O Using Two Different Foam Materials in a High-Speed Rear Facing Frontal Impact Scenario

2024-04-09
2024-01-2647
Due to the lack of biofidelity seen in GHBMC M50-O in rear-facing impact simulations involving interaction with the seat back in an OEM seat, it is important to explore how the boundary conditions might be affecting the biofidelity and potentially formulate methods to improve biofidelity of different occupant models in the future while also maintaining seat validity. This study investigated the influence of one such boundary condition, which is the seat back foam material properties, on the thorax and pelvis kinematics and injury outcomes of the GHBMC 50th M50-O model in a high-speed rear-facing frontal impact scenario, which involves severe occupant loading of the seat back. Two different seat back foam materials were used – a stiff foam with high densification and a soft foam with low densification. The peak magnitudes of the T-spine resultant accelerations of the GHBMC M50-O increased with the use of soft foam as compared to stiff foam.
Technical Paper

An Assessment of the Tesla Model 3's Forward Collision Warning and Automatic Emergency Braking Systems against a Stationary Pedestrian Target

2024-04-09
2024-01-2482
A total of 93 tests were conducted in daytime conditions to evaluate the effect on the Time to Collision (TTC), emergency braking, and avoidance rates of the Forward Collision Warning (FCW) and Automatic Emergency Braking (AEB) provided by a 2022 Tesla Model 3 against a 4ActivePA adult static pedestrian target. Variables that were evaluated included the vehicle speed on approach, pedestrian offsets, pedestrian clothing, and user-selected FCW settings. As a part of the Tesla’s Collision Avoidance AssistTM, these user-selected FCW settings change the timing of the issuance of the visual and/or audible warning provided. This testing evaluated the Tesla at speeds of 25 and 35 miles per hour (mph) versus a stationary pedestrian target in early, medium, and late FCW settings. Testing was also conducted with a 50% pedestrian offset and 75% offset conditions relative to the right side of the Tesla.
Journal Article

Assessing the Impact of Rubberized Asphalt on Reducing Hip Fracture Risk in Elderly Populations Using Human Body Models

2024-04-08
Abstract Compared to other age groups, older adults are at more significant risk of hip fracture when they fall. In addition to the higher risk of falls for the elderly, fear of falls can reduce this population’s outdoor activity. Various preventive solutions have been proposed to reduce the risk of hip fractures ranging from wearable hip protectors to indoor flooring systems. A previously developed rubberized asphalt mixture demonstrated the potential to reduce the risk of head injury. In the current study, the capability of the rubberized asphalt sample was evaluated for the risk of hip fracture for an average elderly male and an average elderly female. A previously developed human body model was positioned in a fall configuration that would give the highest impact forces toward regular asphalt.
Standard

Vision Factors Considerations in Rearview Mirror Design

2024-03-18
CURRENT
J985_202403
The design and location of rear-viewing mirrors or systems, and the presentation of the rear view to the driver can best be achieved if the designer and the engineer have adequate references available on the physiological functions of head and eye movements and on the perceptual capabilities of the human visual system. The following information and charts are provided for this purpose. For more complete information of the relationship of vision to forward vision, see SAE SP-279.
Technical Paper

Robotic Drilling: A Review of Present Challenges

2024-03-05
2024-01-1921
In numerous industries such as aerospace and energy, components must perform under significant extreme environments. This imposes stringent requirements on the accuracy with which these components are manufactured and assembled. One such example is the positional tolerance of drilled holes for close clearance applications, as seen in the “EN3201:2008 Aerospace Series – Holes for metric fasteners” standard. In such applications, the drilled holes must be accurate to within ±0.1 mm. Traditionally, this required the use of Computerised Numerical Control (CNC) systems to achieve such tight tolerances. However, with the increasing popularity of robotic arms in machining applications, as well as their relatively lower cost compared to CNC systems, it becomes necessary to assess the ability of robotic arms to achieve such tolerances. This review paper discusses the sources of errors in robotic arm drilling and reviews the current techniques for improving its accuracy.
Technical Paper

Path Following Performance Analysis for Siemens 840 D sl Controlled Robotic Machining Platforms with Secondary Encoders

2024-03-05
2024-01-1937
Robotic arms are widely known to fall short in achieving the tolerances required when it comes to the metal machining industry, especially for the aerospace sector. Broadly speaking, two of the main reasons for that are a lack of stiffness and a lack of accuracy. Robotic arm manufacturers have responded to the lack of stiffness challenge by producing bigger robots, capable of holding high payloads (e.g., Fanuc M-2000iA/2300) or symmetric robots (e.g., ABB IRB6660). Previous research proved that depending on the application and the material being machined, lack of stiffness will still be an issue, even for structurally bigger robotic arms, due to their serial nature. The accuracy issue has been addressed to a certain extent by using secondary encoders on the robotic arm joints. The encoder enhanced robotic arm solutions tend to be expensive and prior knowledge proves that there are still limitations when it comes to achieved accuracy.
Standard

SAE Child Passenger Safety Glossary

2024-03-01
CURRENT
J2939_202403
To harmonize and define terminology associated with occupant protection for children for vehicle manufacturers and child restraint manufacturers in the United States and Canada.
Standard

SAE Instrumented Arm User’s Manual

2024-02-27
CURRENT
J2855_202402
This user’s manual covers the instrumented arm for the Hybrid III 5th Percentile Small Female dummy as well as the SID –IIs dummy. It is intended for technicians and engineers who have an interest in assessing arm injury from the use of frontal and side impact airbags. It covers the construction, disassembly and reassembly, available instrumentation, and segment masses.
Magazine

Automotive Engineering: February 2024

2024-02-08
SDVs redefine OEM, supplier relation- ships and deliver new feature CES 2024 offers a busy look at the software-defined-vehicle future Tuning-up AI's 'understanding' to make safer ADAS, AVs Kognic's advanced interpretation of sensor data helps artificial intelligence and machine learning recognize the human thing to do. Tremec-trification Tremec cranks up electric-drive innovation as the logical extension of its transmission-making expertise.
Technical Paper

Importance of Pole Side Impact Test for Assessment of Curtain Airbags

2024-01-16
2024-26-0019
Government of India, in 2017, mandated a Side Impact Test (AIS 099 technically aligned to UN ECE Regulation No. 95.03 series of amendments) on M1 category Passenger Vehicles to ensure protection of occupants in lateral impact accident scenarios. Later, in 2022, a draft notification has been issued by the Government mandating installation of 6 airbags (2 Nos of thorax side airbags, 2 Nos of head protection or curtain airbags in addition to already mandated installation of Driver and Passenger Airbags) in all such passenger vehicles. However, the vehicles fitted with side thorax airbag and curtain airbags are proposed to be assessed as per AIS099 test only. Curtain Airbags are typically installed to protect occupant’s head from severe injuries in narrow object impacts simulated in Pole Side Impact Test Configurations. However, at present, India has not notified an equivalent standard to UN R135 demanding performance of the vehicle in pole side impact scenarios.
Technical Paper

Integration and Optimization of Geneva Mechanism in the Car Door Handle

2024-01-16
2024-26-0285
The car door handle is an essential component of any vehicle, as it plays a crucial role in providing access to the cabin and ensuring safety of the passenger. The primary function of the car door handle is to allow entry and exit from the vehicle while preventing unauthorized access. In addition to this, car door handles also play a critical role in ensuring passenger safety by keeping the door closed during accidents or when there is a significant amount of G-force acting on the vehicle. A typical car door handle comprises several components including the structure, cover, bowden lever, bracket, pins and other child parts. The structure provides the ergonomics and rigidity for grabbing the handle, while the cover gives the handle an aesthetic appearance. The Bowden lever facilitates the unlatching of the door and the intermediate parts ensure that the handle operates smoothly.
Technical Paper

Effectiveness of the Load Legs in Enhancing the Passive Safety of Rear-Facing Child Seats in Frontal Crash

2024-01-16
2024-26-0343
The passive safety performance of a child seat is modulated by the design features of the child seat and the vehicle interior. For example, in the rear-facing configuration, the child seat impacting front structures increases the head injury risk during a frontal crash. Therefore, this study evaluates the effectiveness of the load leg countermeasure in improving the child seat's overall kinematics and its capability to prevent the secondary impact on the vehicle interior structure in a severe frontal crash scenario. An in-depth, real-world crash investigation involving a properly installed rear-facing child seat impacting the center console was selected for the study where the infant sustained a severe brain injury. In addition, this crash is employed to choose the crash parameters for evaluating the effectiveness of the load leg countermeasure in a similar scenario.
Technical Paper

Seatback Failures and Human Tolerance in Severe Rear Impacts

2024-01-16
2024-26-0003
Seatback and head restraints are the primary restraining devices in rear-impact collisions. The seatback failures expose front seat occupants to dive deep into the rear compartment survival space. Furthermore, it allows the occupants to get in a position with lower spinal tolerance to the impact direction. This paper employs sled tests to demonstrate the dangers of seatback failures in severe rear impact by allowing the occupants to orient their spine in its lowest tolerance zone to the impact direction. Furthermore, the sled test shows the potential of head pocketing phenomena and torso augmentation producing compressive cervical spine loading enough to cause first-order neck buckling. Finally, the results of collapsing seatback dynamics are compared to the strong seatback performance by conducting a similar test with a strong ABTS seatback.
Technical Paper

The ICE Model: Evaluating In-Cockpit Child-Centric Interaction Solutions

2023-12-31
2023-01-7085
Effective smart cockpit interaction design can address the specific needs of children, offering ample entertainment and educational resources to enhance their on-board experience. Currently, substantial attention is focused on smart cockpit design to enrich the overall travel engagement for children. Recognizing the contrasts between children and adults in areas such as physical health, cognitive development, and emotional psychology, it becomes imperative to meticulously customize the design and optimization processes to cater explicitly to their individual requirements. However, a noticeable gap persists in both research methodologies and product offerings within this domain.
Technical Paper

Virtual Reality Based Study on Pre-Impact Position of Auto Rickshaw Driver

2023-11-10
2023-28-0118
The role of Virtual Reality (VR) platform for experimental studies to mitigate severe injuries is known. A Virtual Reality (VR) module was developed to provide an Indian auto-rickshaw driver experience using commercially available Oculus Quest 2 VR headset. A Driver Behaviour Questionnaire (DBQ) was developed and a study carried out among 20 auto-rickshaw drivers in Thanjavur, India. The DBQ questions provided data to shortlist the most likely near crash experiences among the surveyed drivers. A virtual reality environment was created using UNITY HUB software for one selected scenario from the DBQ survey analysis. A group of 10 volunteers to experience the event using VR gear in the biomechanical laboratory with reflective markers fixed on the body joints of the volunteers to obtain corresponding joint angles in the Neck, Lumbar, Shoulder, Hip, and Knee regions.
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