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Technical Paper

Methodologic Assessment of Brake-by-Wire System Modelling with Regard to Accuracy, Model Complexity and Optimization Efforts

2023-04-11
2023-01-0666
Brake-by-wire systems are an innovative and important component of modern high-performance and also electrified vehicles. Due to their decoupled architecture, they enable driver-independent vehicle dynamics control (e.g., brake torque blending) and easy integration of assistance functionalities (e.g. Emergency Brake Assist (EBA)). On the other hand, the development of these functions can cause high costs and development effort, and testing can be critical in case of improper gain tuning. Therefore, already in the concept phase, a large part of the testing is shifted to virtual environments and simulations that allow safe and reproducible experiments without damage. Therefore, suitable and reliable models are needed to represent reality as accurately as possible. This paper deals with the modelling of a purely electrohydraulic brake-by-wire system and a hybrid system with electrohydraulic brakes on the front axle and electromechanical brakes on the rear axle.
Technical Paper

Active Control of Camber and Toe Angles to Improve Vehicle Ride Comfort

2022-03-29
2022-01-0920
This paper is part of the European OWHEEL project. It proposes a method to improve the comfort of a vehicle by adaptively controlling the Camber and Toe angles of a rear suspension. The purpose is achieved through two actuators for each wheel, one that allows to change the Camber angle and the other the Toe angle. The control action is dynamically determined based on the error between the reference angle and the actual angles. The reference angles are not fixed over time but dynamically vary during the maneuver. The references vary with the aim of maintaining a Camber angle close to zero and a Toe angle that follows the trajectory of the vehicle during the curve. This improves the contact of the tire with the road. This solution allows the control system to be used flexibly for the different types of maneuvers that the vehicle could perform. An experimentally validated sports vehicle has been used to carry out the simulations. The original rear suspension is a Trailing-arm suspension.
Technical Paper

Electric Vehicle Corner Architecture: Driving Comfort Evaluation Using Objective Metrics

2022-03-29
2022-01-0921
The presented paper is dedicated to the driving comfort evaluation in the case of the electric vehicle architecture with four independent wheel corners equipped with in-wheel motors (IWMs). The analysis of recent design trends for electrified road vehicles indicates that a higher degree of integration between powertrain and chassis and the shift towards a corner-based architecture promises improved energy efficiency and safety performances. However, an in-wheel-mounted electric motor noticeable increases unsprung vehicle mass, leading to some undesirable impact on chassis loads and driving comfort. As a countermeasure, a possible solution lies in integrated active corner systems, which are not limited by traditional active suspension, steer-by-wire and brake-by-wire actuators. However, it can also include actuators influencing the wheel positioning through the active camber and toe angle control.
Journal Article

ERRATUM

2017-09-17
2017-01-2520.1
This is a errata for 2017-01-2520.
Journal Article

Estimation of Brake Friction Coefficient for Blending Function of Base Braking Control

2017-09-17
2017-01-2520
The brake architecture of hybrid and full electric vehicle includes the distinctive function of brake blending. Known approaches draw upon the maximum energy recuperation strategy and neglect the operation mode of friction brakes. Within this framework, an efficient control of the blending functions is demanded to compensate external disturbances induced by unpredictable variations of the pad disc friction coefficient. In addition, the control demand distribution between the conventional frictional brake system and the electric motors can incur failures that compromise the frictional braking performance and safety. However, deviation of friction coefficient value given in controller from actual one can induce undesirable deterioration of brake control functions.
Journal Article

Experimental Study on Continuous ABS Operation in Pure Regenerative Mode for Full Electric Vehicle

2015-05-01
2015-01-9109
Anti-lock braking functions of electric vehicles with individual wheel drive can be effectively realized through the operation of in-wheel or on-board motors in the pure regenerative mode or in the blending mode with conventional electro-hydraulic anti-lock braking system (ABS). The regenerative ABS has an advantage in simultaneous improvement of active safety, energy efficiency, and driving comfort. In scope of this topic, the presented work introduces results of experimental investigations on a pure electric ABS installed on an electric powered sport utility vehicle (SUV) test platform with individual switch reluctance on-board electric motors transferring torque to the each wheel through the single-speed gearbox and half-shaft. The study presents test results of the vehicle braking on inhomogeneous low-friction surface for the case of ABS operation with front electric motors.
Journal Article

Active Brake Judder Compensation Using an Electro-Hydraulic Brake System

2015-04-14
2015-01-0619
Geometric imperfections on brake rotor surface are well-known for causing periodic variations in brake torque during braking. This leads to brake judder, where vibrations are felt in the brake pedal, vehicle floor and/or steering wheel. Existing solutions to address judder often involve multiple phases of component design, extensive testing and improvement of manufacturing procedures, leading to the increase in development cost. To address this issue, active brake torque variation (BTV) compensation has been proposed for an electromechanical brake (EMB). The proposed compensator takes advantage of the EMB's powerful actuator, reasonably rigid transmission unit and high bandwidth tracking performance in achieving judder reduction.
Journal Article

Design and Testing of ABS for Electric Vehicles with Individually Controlled On-Board Motor Drives

2014-08-01
2014-01-9128
The paper introduces the results of the development of anti-lock brake system (ABS) for full electric vehicle with individually controlled near-wheel motors. The braking functions in the target vehicle are realized with electro-hydraulic decoupled friction brake system and electric motors operating in a braking mode. The proposed ABS controller is based on the direct slip and velocity control and includes several main blocks for computing of predictive (feedforward) and reactive (feedback) brake torque, wheel slip observer, slip target adaptation, and the algorithm of brake blending between friction brakes and electric motors. The functionality of developed ABS has been investigated on the HIL test rig for straight-line braking manoeuvres on different surfaces with variation of initial velocity. The obtained experimental results have been compared with the operation of baseline algorithm of a hydraulic ABS and have demonstrated a marked effect in braking performance.
Technical Paper

Kinematic Discrepancy Minimization for AWD Terrain Vehicle Dynamics Control

2010-10-05
2010-01-1895
Stability of motion, turnability, mobility and fuel consumption of all-wheel drive terrain vehicles strongly depends on engine power distribution among the front and rear driving axles and then between the left and right wheels of each axle. This paper considers kinematic discrepancy, which characterizes the difference of the theoretical velocities of the front and rear wheels, as the main factor that influences power distribution among the driving axles/wheels of vehicles with positively locked front and rear axles. The paper presents a new algorithm which enables minimization of the kinematic discrepancy factor for the improvement of AWD terrain vehicle dynamics while keeping up with minimal power losses for tire slip. Three control modes associated with gear ratio control of the front and rear driving axles are derived to provide the required change in kinematic discrepancy. Computer simulation results are presented for different scenarios of terrain and road conditions.
Technical Paper

Identification of Road Properties in Advanced Active Safety Applications: Overview and Conceptual Solutions

2005-04-11
2005-01-1488
An important problem of recent active safety applications is data acquisition for parameters of tire-road interaction, especially coefficient of friction or specific forces in contact patch. Analysis of present solutions in this field allows setting off the virtual and hardware-based determination of tire grip properties. The virtual procedures can be subclassified into Dynamics simulation method Statistical method Fuzzy logic method. The hardware-based procedures are connected with On-board sensors of direct tire grip measurement On-board sensors of indirect tire grip measurement Off-board (on-road) sensors. For above mentioned variants the appropriate engineering solutions are considered in the paper. The long-term approach in road identification centers on active safety applications with on-road sensors, which are integrated in intelligent transportation systems (ITS). The paper proposes conceptual structure for this system.
Technical Paper

The Kinetic Brake Booster

2001-10-01
2001-01-3189
Main defect of traditional structure of the brake boosters is the necessity of an external energy source. The analysis of redistribution of power streams occurring during at braking of the automobile shows that it is possible to use the force component of the driving automobile kinetic energy for the drive of a booster (so-called kinetic booster). The power consumed by a booster is taken from power developed during brake action thereby it promotes vehicle slowing down. In the paper for the booster work the schemas of power take-off from an engine, onboard electric system, transmission, single wheel are considered. Especially for brake-by-wire systems the project of pilot management is probed. It allows applying the serial x-by-wire components both on small automobiles andon vehicle with the great load-carrying capacity and trailers.
Technical Paper

About Interrelation Between the Tire Grip Properties and the Wheel Sliding

2001-10-01
2001-01-3338
The investigation is concerned with dependencies between a friction coefficient of the tire with a road, μ, and wheel slip, s. The analysis of μ-s-dependencies is given in the paper. The conventional approach to their presentation contains some discordance with real physical processes. On the basis of the external friction theory it is possible to offer another concept of potential μ-s-curves. The potential μ-s-curve is a function of the deformative, adhesion and transverse components of tire grip, the absolute slip velocity and the road reaction. Over the interrelation character of the given components it is possible to evaluate a current road-operational situation. In addition the recommendations for practical use of the potential μ-s-dependencies for the Systems of Active Safety are given.
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