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Technical Paper

Research on the Pollutant Reduction Control for P2.5 Hybrid Electric Vehicles

2024-04-09
2024-01-2376
The strategy for emission reduction in the P2.5 hybrid system involves the optimization of engine torque, engine speed, catalyst heat duration, and motor torque regulation in a coordinated manner. In addition to employing traditional engine control methods used in HEV models, unique approaches can be utilized to effectively manage emissions. The primary principle is to ensure that the engine operates predominantly under steady-state conditions or limits its load to regulate emissions levels. The main contributions of this paper are as follows: The first is the optimization of catalyst heating stage. During the catalyst heating stage, the system divides it into one or two stages. In the first stage, the vehicle is driven by the motor while keeping the engine idle. This approach stabilizes catalyst heating and prevents fluctuations in air-fuel ratio caused by speed and load changes that could potentially worsen emissions performance.
Technical Paper

Research on Thermal Control of High Voltage Electronic Control System in Dual Hybrid Vehicles

2024-04-09
2024-01-2400
The hybrid system's thermal strategy is centered around controlling the cooling of the motor, inverter, DCDC and evaporator. In this electric drive circuit system, the water temperature sensor is positioned at the radiator outlet rather than within it. Consequently, when determining the required air volume for radiator cooling and water demand for sub-components of the electric drive circuit, an estimation of the inlet water temperature becomes necessary. This estimation relies on a heat transfer formula that converts heat released by circuit sub-components into their contribution to temperature rise within the circuit plus the outlet temperature from the previous round through the radiator to determine inlet water temperature. The inverter's heat transfer power depends on voltage and current levels. Adjusting motor torque leads to rapid changes in current flow while maintaining a low speed for optimal flow rate through the electric drive pump.
Technical Paper

Research on the Oscillation Reduction Control During Mode Transition in Hybrid Electric Vehicles

2024-04-09
2024-01-2720
In order to realize the series-parallel switching control of hybrid electric vehicle (HEV) with dual-motor hybrid configuration, a method of unpowered interrupt switching based on the coordinated control of three power sources was proposed by analyzing the series-parallel driving mode of the dual-motor hybrid configuration. The series to parallel switching process is divided into three stages: speed regulation stage, clutch combination and power source switching. The distribution control of speed regulating torque is carried out in the speed regulating stage. The speed adjustment torque is preferentially allocated to the power source of the input shaft (engine and P1) to carry out the lifting torque. Due to the high speed adjustment accuracy and fast response of the P1 motor, the input shaft is preferentially allocated to P1 for speed adjustment, that is, the torque intervention of P1.
Technical Paper

Research on the Oscillation Reduction Control During Gearshift in Hybrid Electric Vehicles

2024-04-09
2024-01-2718
In order to realize the shift control of dual-motor hybrid electric vehicle (HEV), a non-power interruption shift control method based on three-power source coordination control was proposed by analyzing the shift process of dual-motor hybrid configuration. The shift control process was divided into three stages: oil-filling self-learning stage, torque exchange stage and inertia control stage. In the torque exchange stage, the characteristics of the speed stage and torque stage were analyzed, which was different from the traditional method's dependence on pressure sensor, longitudinal acceleration sensor and engine torque accuracy. A shift clutch gain self-learning strategy based on shift time and input shaft speed soaring problem was proposed.
Technical Paper

Research on the Oscillation Reduction Control During High Voltage Battery Failure in Hybrid Electric Vehicles

2024-04-09
2024-01-2717
In order to achieve seamless mode switching control for hybrid electric vehicles (HEVs) in the event of battery failure, we propose a motor voltage-controlled mode switching method that eliminates power interruptions. This approach is based on an analysis of the dual-motor hybrid configuration's mode switching. We analyze the overall vehicle operation when the high-voltage battery occurs in different hybrid modes. To ensure that the vehicle can still function like a conventional car under such circumstances, we introduce a novel "voltage control" mode. In this mode, instead of operating in its traditional torque control manner, the P1 motor adopts a voltage control strategy. The P1 controller's variable becomes "voltage," and VCU sends the motor's working mode switching request and PCM finishes the mode transition. During system operation, the P1 motor promptly responds to these target voltages to maintain bus voltage within a normal range.
Technical Paper

Research on the Anti-Shuffle Control for Hybrid Electric Vehicles in the Parallel Mode

2024-04-09
2024-01-2714
In order to solve the problems of the shuffle caused by internal and external excitation and the difficulty in obtaining the real-time accurate engine torque during the parallel mode operation of hybrid electric vehicles, a dynamic coordination control strategy for suppressing the jitter of hybrid electric vehicles based on the closed-loop control of engine speed was proposed. The engine torque filtering control method based on the slope limit was adopted to limit the rate of change of the engine torque and reduce the impact caused by the sudden change of the engine torque; the engine speed closed-loop control method was used to take the motor speed which is easy to be measured accurately in real time as the feedback control variable, which solved the problem of the real-time accurate estimation of the engine torque online. In parallel mode, the motor torque accounts for a small proportion because the torque distribution method gives priority to the engine.
Technical Paper

Research on the Anti-Shuffle Control for Hybrid Electric Vehicles in the Pure Electric Mode

2024-04-09
2024-01-2713
In hybrid vehicles, the drive motor is directly connected to the drive train and the inherent drive train damping is low. When subjected to external disturbance, the low damping characteristics of the transmission system may cause torsional vibration, which will continue to oscillate the transmission system and affect the driving performance of the vehicle. In this paper, we propose a harmonic injection wheel control method based on motor speed to suppress oscillations and improve the driving performance of hybrid electric vehicles. The harmonic injection control method based on motor speed is based on Fourier transform to decompose sinusoidal harmonics based on specific order of motor speed. RLS algorithm is used to estimate the amplitude and phase, and PI control is used to calculate the compensation torque for the actual amplitude and target amplitude. Simulation and test results show that the proposed control strategy is effective in suppressing oscillations.
Technical Paper

Research on Coordinated Control during Mode Transition in Hybrid Electric Vehicles

2024-04-09
2024-01-2788
Due to the objectives of achieving high fuel efficiency and drivability performance, a dual-drive hybrid system with two motors has been developed. Various drive modes are presented based on engine status, requested driver torque and power, as well as C0 status in different working conditions. The transition control of drive mode change poses a unique challenge for the dual-drive hybrid system. This study discusses the control strategies for transitioning between drive modes. The first type of transition mode is divided into four distinct phases. In the second mode transition, there are three phases: the synchronization phase involving P1 torque intervention, the C0 lock-up phase involving frozen P1 torque control and adjustment of C0 clutch torque and pressure correlation, and finally, the torque exchange phase. The third type of transition includes a dedicated torque transition phase followed by a C0 disengaged phase and concluding with a speed synchronization phase.
Technical Paper

Research on the Power-on and Power-Off Control and Propulsion Control Method in Hybrid and Electric Vehicles

2024-04-09
2024-01-2787
The traditional car's power-up and power-down sequence is only designed for 12V low-voltage system, which is harmless to human body and does not involve the functional safety of the vehicle. The existing power-up and power-down technologies for high-voltage systems (above 220V) are mostly designed for pure electric vehicles, plug-in hybrid electric vehicle, and non-plug-in hybrid electric vehicle. There is no one process that is applicable to EV, PHEV, and HEV, and it rarely involves the power-up and power-down sequence of one-key start and remote start, and for the power-down delay problem when there is battery cooling and motor cooling request, the battery failure, DCDC failure, collision, low battery SOC, the active power-down sequence problem when the external charging gun is connected, and the sequence problem when the controller resets the fault.
Technical Paper

Motor Control during Gearshift Phase to Reduce the Oscillation in Dual Hybrid Vehicles

2024-04-09
2024-01-2639
This paper defines a control method for shift torque exchange stage and a torque distribution control method for speed regulation stage. In the torque exchange stage, the torque distribution problem of active and passive clutches considers the injection of sine curve for local correction, which can solve the fish belly problem of hydraulic response (i.e. the hydraulic response is slow at the beginning and the hydraulic response is fast at the end). In the speed regulation stage, the target speed gradient profile is determined according to different shift types. The determination of the target speed gradient profile integrates different driving modes, throttle, P2 energy and clutch temperature.
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