Refine Your Search

Topic

Affiliation

Search Results

Technical Paper

The irrotational intensity: an efficient tool to understand the vibration energy propagation in complex structures using an FE Model.

2024-06-12
2024-01-2942
Although structural intensity was introduced in the 80's, this concept never found practical applications, neither for numerical nor experimental approaches. Quickly, it has been pointed out that only the irrotational component of the intensity offers an easy interpretation of the dynamic behavior of structures by visualizing the vibration energy flow. This is especially valuable at mid and high frequency where the structure response understanding can be challenging. A new methodolodgy is proposed in order to extract this irrotational intensity field from the Finite Element Model of assembled structures such as Bodies In White. This methodology is hybrid in the sense that it employs two distinct solvers: a dynamic solver to compute the structural dynamic response and a thermal solver to address a diffusion equation analogous to the thermal conduction built from the previous dynamic response.
Standard

Nuts, Self-Locking, UNS N07001 730 °C, 1100 MPa, and 1210 MPa Procurement Specification for, Metric

2024-05-09
MA1943C
This procurement specification covers aircraft quality self-locking nuts for wrenching (hex, spline) and anchor (plate, gang channel, shank) types of nuts made from a corrosion and heat-resistant nickel-base alloy of the type identified under the Unified Numbering System as UNS N07001. Tension height nuts having overall length of threaded portion not less than 1.2 times the nominal thread diameter have 1210 MPa minimum tensile strength at room temperature. Shear height nuts having shorter threaded portion have 1100 MPa minimum tensile strength at room temperature. Maximum test temperature of parts is 730 °C.
Standard

Titanium Alloy Bars, Forgings, and Flash-Welded Rings, 5Al - 2.5V - 4Sn - 1Co - 0.8Fe Annealed

2024-04-25
AMS6903
This specification covers a titanium alloy in the form of bars, forgings, and flash-welded rings up through 12.000 inches (304.80 mm), inclusive, in diameter or least distance between parallel sides, and stock of any size for forging or flash-welded rings. Bars, forgings, and flash-welded rings with a nominal thickness of 3.000 inches (79.20 mm) or greater shall have a maximum cross-sectional area of 113 square inches (729 cm2) (see 8.5).
Journal Article

Failure Analysis of Cryogenically Treated and Gas Nitrided Die Steel in Rotating Bending Fatigue

2024-04-24
Abstract AISI H13 hot work tool steel is commonly used for applications such as hot forging and hot extrusion in mechanical working operations that face thermal and mechanical stress fluctuations, leading to premature failures. Cryogenic treatment was applied for AISI H13 steel to improve the surface hardness and thereby fatigue resistance. This work involves failure analysis of H13 steel specimens subjected to cryogenic treatment and gas nitriding. The specimens were heated to 1020°C, oil quenched followed by double tempering at 550°C for 2 h, and subsequently, deep cryogenically treated at −185°C in the cryochamber. Gas nitriding was carried out for 24 h at 500°C for 200 μm case depth in NH3 surroundings. The specimens were subjected to rotating bending fatigue at constant amplitude loading at room temperature.
Technical Paper

A Study on Fatigue Life Prediction Technique considering Bead Notch Shape in Arc Welding of Steel Components under Multi-Axial Load

2024-04-09
2024-01-2257
This study deals with the fatigue life prediction methodology of welding simulation components involving arc welding. First, a method for deriving the cyclic deformation and fatigue properties of the weld metal (that is also called ER70S-3 in AWS, American Welding Standard) is explained using solid bar specimens. Then, welded tube specimens were used with two symmetric welds and subjected to axial, torsion, and combined in-phase and out-of-phase axial-torsion loads. In most previous studies the weld bead’s start/stop were arbitrarily removed by overlapping the starting and stop point. Because it can reduce fatigue data scatter. However, in this study make the two symmetric weld’s start/stops exposed to applying load. Because the shape of the weld bead generated after the welding process can act as a notch (Ex. root notch at weld start / Crater at weld stop) to an applied stress. Accordingly, they were intentionally designed to cause stress concentrations on start/stops.
Technical Paper

A Special User Shell Element for Coarse Mesh and High-Fidelity Fatigue Modeling of Spot-Welded Structures

2024-04-09
2024-01-2254
A special spot weld element (SWE) is presented for simplified representation of spot joints in complex structures for structural durability evaluation using the mesh-insensitive structural stress method. The SWE is formulated using rigorous linear four-node Mindlin shell elements with consideration of weld region kinematic constraints and force/moments equilibrium conditions. The SWEs are capable of capturing all major deformation modes around weld region such that rather coarse finite element mesh can be used in durability modeling of complex vehicle structures without losing any accuracy. With the SWEs, all relevant traction structural stress components around a spot weld nugget can be fully captured in a mesh-insensitive manner for evaluation of multiaxial fatigue failure.
Technical Paper

A Manufacturing Performance Comparison of RSW and RFSSW Using a Digital Twin

2024-04-09
2024-01-2053
The design of lightweight vehicle structures has become a common method for automotive manufacturers to increase fuel efficiency and decrease carbon emission of their products. By using aluminum instead of steel, manufacturers can reduce the weight of a vehicle while still maintaining the required strength and stiffness. Currently, Resistance Spot Welding (RSW) is used extensively to join steel body panels but presents challenges when applied to aluminum. When compared to steel, RSW of aluminum requires frequent electrode cleaning, higher energy usage, and more controlled welding parameters, which has driven up the cost of manufacturing. Due to the increased cost associated with RSW of aluminum, Refill Friction Stir Spot Welding (RFSSW) is being considered as an alternative to RSW for joining aluminum body panels. RFSSW consumes less energy, requires less maintenance, and produces more consistent welding in aluminum as compared to RSW.
Technical Paper

The Hybrid Friction Surfacing Deposition Assisted Arc Welding (FsaAW) Approach for Dissimilar Steel/Al Joining of Automobile Structure

2024-04-09
2024-01-2072
A multi-material design strategy of steel and aluminium alloy is a key solution in response to stringent emission requirements and to offset the additional weight of batteries in electric vehicles. However, dissimilar Al/steel welding is mainly challenging due to the formation of brittle and hard intermetallic compounds (IMC). In order to resolve the issue of IMC formation, the present study proposed an alternative manufacturing method consisting of friction surfacing deposition and arc welding. The proposed method involves two steps for dissimilar welding: step 1, friction surfacing deposition of aluminium alloy on the steel surface and step 2, arc welding of friction surfacing deposited steel and aluminium alloy.
X