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Technical Paper

Analysis of Dual Fuel Hydrogen/Diesel Combustion Varying Diesel and Hydrogen Injection Parameters in a Single Cylinder Research Engine

2024-04-09
2024-01-2363
In the perspective of a reduction of emissions and a rapid decarbonisation, especially for compression ignition engines, hydrogen plays a decisive role. The dual fuel technology is perfectly suited to the use of hydrogen, a fuel characterized by great energy potential. In fact, replacing, at the same energy content, the fossil fuel with a totally carbon free one, a significant reduction of the greenhouse gases, like carbon dioxide and total hydrocarbon, as well as of the particulate matter can be obtained. The dual fuel with indirect injection of gaseous fuel in the intake manifold, involves the problem of hydrogen autoignition. In order to avoid this difficulty, the optimal conditions for the injection of the incoming mixture into the cylinder were experimentally investigated. All combustion processes are carried out on a research engine with optical access. The engine speed has is set at 1500 rpm, while the EGR valve is deactivated.
Technical Paper

High Pressure Hydrogen Injector Sizing Using 1D/3D CFD Modeling for a Compression Ignition Single Cylinder Research Engine

2024-04-09
2024-01-2615
With the aim of decarbonizing the vehicles fleet, the use of hydrogen is promising solution. Hydrogen is an energy carrier, carbon-free, with high calorific value and with no CO2 and HC emissions burning in ICE. Hydrogen use in spark ignition engines has already been extensively investigated and optimized. On the other hand, its use in compression ignition engines has been little developed and, therefore, there is a lack of information regarding the combustion in ultra-lean conditions, typical of diesel engines. Several applications employ dual fuel combustion for the easy management of the PFI injection system to be applied in addition to the DI Common Rail system. However, this mode suffers from several problems regarding the management of the maximum flow rate of hydrogen into the intake. In particular, to avoid throwing hydrogen into the exhaust, injection must be started after the valve crossing.
Technical Paper

Driving Style Effects on Road EV Battery Performance and Remaining Useful Life

2023-08-28
2023-24-0169
The aim of this paper is to analyze the effects of different driving styles and patterns onboard battery packs (BPs) supplying electric vehicles. The analysis is carried out by using real urban driving cycles, acquired through vehicle On Board Diagnostic Port (OBDP), and a Matlab-Simulink scaled BP model, in which lithium BP has been parametrized and validated through specific experimental tests. The results have been mainly focused on the evaluations of BP State of Health (SoH) and capacity fading decreasing during its lifetime at several critical conditions. In particular, these evaluations have allowed critical driving and environmental operative conditions to be identified and highlighted. The obtained results provide useful information for both producers of Battery Electric Vehicle (BEV) Energy Storage Systems (ESS) in the design stage, and for artificial intelligence driver support systems, mainly focused on extending overall vehicle life.
Technical Paper

Advantages of 3d and 1d Modeling a Li-Po Battery for the Prediction of Overheating under Real Driving Conditions

2023-08-28
2023-24-0167
1d multi-domain modeling is a powerful tool for the fast prototyping of battery packs for electric vehicles. It can help identify the optimal layout for structural and thermal aspects and then support the battery sizing process. On the other hand, its simplicity may fail whereas precise simulations are needed. For example, a catastrophic event such as the thermal runaway can be triggered by a local peak of temperature on a single cell of the battery pack and then spread to the others. For this reason, the surface temperature distribution of a battery is crucial, and 1d models provide only an average value. Conversely, 3d models can provide this information even if at higher costs, in terms of time and computational efforts. 3d models of a Li-Po battery are not common in the literature because of the high complexity of the internal structure of a cell and the availability of experimental data for validation.
Technical Paper

MEMS Application to Monitor the In-Cylinder Pressure of a Marine Engine

2023-08-28
2023-24-0023
The transport of goods and people by sea, today, must meet the need to reduce the consumption of fuel oil. In addition, it has to ensure operational reliability and vessel availability, to reduce maintenance costs and comply with emission legislation. To this end, it is necessary to apply a marine engine combustion control system already widely used in engines for land transport. This will allow the ship's engines to operate reliably and in compliance with the best performance for which it was designed. The combustion control could also ensure a more balanced operation of the cylinders and reduce the torsional vibrations of the entire engine, as well as the management of the engine according to the adopted fuel: diesel, dual fuel, methanol, ammonia. Generally, the control of combustion in engines is carried out through the use of pressure sensors that face directly into the combustion chamber.
Technical Paper

Theoretical Analysis of Multi-Zone and Transported Probability Density Function Approaches Applied to Low Temperature Combustion Process

2023-08-28
2023-24-0060
Electrification of transport, together with the decarbonization of energy production are suggested by the European Union for the future quality of air. However, in the medium period, propulsion systems will continue to dominate urban mobility, making mandatory the retrofitting of thermal engines by applying combustion modes able to reduce NOx and PM emissions while maintaining engine performances. Low Temperature Combustion (LTC) is an attractive process to meet this target. This mode relies on premixed mixture and fuel lean in-cylinder charge whatever the fuel type: from conventional through alternative fuels with a minimum carbon footprint. This combustion mode has been subject of numerous modelling approaches in the engine research community. This study provides a theoretical comparative analysis between multi-zone (MZ) and Transported probability density function (TPDF) models applied to LTC combustion process.
Technical Paper

Application of Metal Oxide Gas Sensors for the Detection of Fuel Contamination in ICEs Oil

2023-08-28
2023-24-0101
In modern internal combustion engines, oil represents a real component. It carries out the essential tasks: lubrication and heat dissipation. On one hand, it directly influences the vehicle performances and, on the other hand, it is subjected to an unavoidable dirtying and degradation process during operation. For these reasons, it requires a dedicated maintenance program which traditionally consists in a scheduled substitution without the analysis of its actual state. To this purpose, the current work aims to show the potential use of nanostructured metal oxides (MOX) gas sensors to develop a new online, on-board, non-invasive device for the oil monitoring. Indeed, they could analyze the oil vapors from the recirculation pipe directly in the engine head. For this analysis, two traditional engine oils have been considered and used in the same test bench.
Technical Paper

Numerical Modelling and Experimental Validation of the Thermal Behavior of Li-ion Batteries for EVs Applications

2023-08-28
2023-24-0153
In this work, a dynamic 0-D electro-thermal model of a lithium-polymer battery for automotive applications is presented. The model predicts the battery temperature during its charging/discharging phases under different environmental and operating conditions, by considering the requested power or current, the coolant flow rate and its temperature as model inputs. The model was first validated with experimental data carried out at the test bench where only the convective heat transfer between the battery and the ambient air was considered. The accuracy of the internal heat generation model was experimentally assessed for different current discharge rates. Then, a liquid cooling system was designed on purpose, assembled, and installed on the battery at the test bench for the improvement of the model predictions in liquid convection conditions.
Technical Paper

CFD Analysis of the Injection Strategy of a Dual Fuel Compression Ignition Engine Supplied with Hydrogen

2023-08-28
2023-24-0064
Although in the latest years the use of compression ignition engines has been a thread of discussion in the automotive field, it is possible to affirm that it still will be a fundamental producer of mechanical power in other sectors, such as naval and off-road applications. However, the necessity of reducing emissions requires to keep on studying new solutions for this kind of engine. Dual fuel combustion concept with methane has demonstrated to be effective in preserving the performance of the original engine and reducing soot, but issues related to the low flame speed forced researcher to find an alternative fuel at low impact of CO2. Hydrogen, thanks to its chemical and physical properties, can be a perfect candidate to ensure a good level of combustion efficiency; however, this is possible only with a proper management of the in-cylinder mixture ignition by means of a pilot injection, preventing uncontrolled autoignition events as well.
Technical Paper

Optical Diagnostics to Study Hydrogen/Diesel Combustion with EGR in a Single Cylinder Research Engine

2023-08-28
2023-24-0070
In order to reduce fuel consumption and polluting emissions from engines, alternative fuels such as hydrogen could play an important role towards carbon neutrality. Moreover, dual-fuel (DF) technology has the potential to offer significant improvements in carbon dioxide emissions for transportation and energy sectors. The dual fuel concept (natural gas/diesel or hydrogen/diesel) represents a possible solution to reduce emissions from diesel engines by using low-carbon or carbon-free gaseous fuels as an alternative fuel. Moreover, DF combustion is a possible retrofit solution to current diesel engines by installing a PFI injector in the intake manifold while diesel is injected directly into the cylinder to ignite the premixed mixture. In the present study, dual fuel operation has been investigated in a single cylinder research engine.
Technical Paper

An Experimental Characterization of Gasoline/Ozone/Air Mixtures in Spark Ignition Engines

2023-08-28
2023-24-0039
In this work, an ozone/air/gasoline mixture has been used as an alternative strategy to achieve a stable combustion in a spark ignition (SI) single cylinder PFI research engine. The air intake manifold has been modified to include four cells to produce ozone with different concentrations. In the research engine, various operating parameters have been monitored such as the in-cylinder pressure, temperature and composition of the exhaust gases, pressure and temperature of the mixture in the intake manifold, engine power and torque and specific fuel consumption. Experimental tests have been carried out under stoichiometric mixture conditions to observe the influence of ozone addition on the combustion process. The results show an advance and an increase of the in-cylinder pressure compared to the reference test-case, where a gasoline/air mixture is used. It is worth noting that, especially under stoichiometric condition, ozone concentration induces auto-ignition and knock.
Technical Paper

Model-Supported Design of a Range-Extended Electric Vehicle with a Hydrogen-Fueled Internal Combustion Engine

2022-09-16
2022-24-0008
Hybrid electric vehicles are a suitable solution for the transition from fossil fuels-based transportation to electric mobility. They have the benefits of zero-emissions operation when only the electric engine is used preventing the typical range anxiety of full-electric vehicles. Also, they can have a low battery pack capacity and weight thanks to the continuous recharge from the internal combustion engine that becomes the only responsible for exhaust emissions. A practical solution to limit the combustion engine emissions is represented by the range extender configuration, where the engine works at a fixed operating point with the highest efficiency serving uniquely as a battery charger. In the face of the current world situation and future changes, research for alternative energy sources is crucial. Hydrogen can be used as an alternative fuel for common internal combustion engines; moreover, it has the great advantage of high efficiency (about 44%).
Journal Article

Hydrogen/Diesel Combustion Analysis in a Single Cylinder Research Engine

2022-09-16
2022-24-0012
The application of an alternative fuel such as hydrogen to internal combustion engines is proving to be an effective and flexible solution for reducing fuel consumption and polluting emissions from engines. An easy to use and immediate application solution is the dual fuel (DF) technology. It has the potential to offer significant improvements in carbon dioxide emissions from light compression ignition engines. The dual fuel concept (natural gas / diesel or hydrogen / diesel) represents a possible solution to reduce emissions from diesel engines by using low-carbon or carbon-free gaseous fuels as an alternative fuel. Moreover, DF combustion is a possible retrofit solution to current diesel engines by installing a PFI injector in the intake manifold while diesel is injected directly into the cylinder to ignite the premixed mixture. In the present study, dual fuel operation has been investigated in a single cylinder research engine.
Technical Paper

CFD Analysis of Different Methane/Hydrogen Blends in a CI Engine Operating in Dual Fuel Mode

2022-08-30
2022-01-1056
Nowadays, the stricter regulations in terms of emissions have limited the use of diesel engines on urban roads. On the contrary, for marine and off-road applications the diesel engine still represents the most feasible solution for work production. In the last decades, dual fuel operation with methane supply has been widely investigated. Starting from previous studies on a research engine, where diesel-methane dual fuel combustion has been deepened both experimentally and numerically with the aid of a CFD code, the authors implemented and tested a kinetic mechanism. It is obtained from the combination of the well-established GRIMECH 3.0 and a detailed scheme for a diesel surrogate oxidation. Moreover, the Autoignition-Induced Flame Propagation model, included in the ANSYS Forte® software, is applied because it can be considered the most appropriate model to describe dual fuel combustion.
Technical Paper

Measurements and Modeling of the Temperature of a Li-polymer Battery Provided with Different Coatings for Heat Dissipation

2022-06-14
2022-37-0013
The battery efficiency is strongly affected by the operating temperature, granting the best performance in a limited range. Great attention is given to the design and the testing of materials for the battery heat dissipation. In the present study, the thermal behavior of a Li-polymer cell, which is part of a battery pack for electric vehicles, is investigated. The cell is provided with different coatings of carbon, graphene, and silicone, used in turn, to dissipate the heat generated during the operation in natural convection. The coating is placed only on one side of the battery while the other one is inspected via thermal imaging. Optical diagnostics in the infrared band are used to evaluate the bi-dimensional distribution of the battery surface temperature and the effect of the coatings. Different operating conditions are tested by varying the current demand.
Technical Paper

Modeling Study of the Battery Pack for the Electric Conversion of a Commercial Vehicle

2021-09-05
2021-24-0112
Many aspects of battery electric vehicles are very challenging from the engineering point of view in terms of safety, weight, range, and drivability. Commercial vehicle engines are often subjected to high loads even at low speeds and this can lead to an intense increment of the battery pack temperature and stress of the cooling system. For these reasons the optimal design of the battery pack and the relative cooling system is essential. The present study deals with the challenge of designing a battery pack that satisfies both the conditions of lowest weight and efficient temperature control. The trade-off between the battery pack size and the electrical stress on the cells is considered. The electric system has the aim to substitute a 3.0 liters compression ignition engine mainly for commercial vehicles.
Technical Paper

Combined CFD - Experimental Analysis of the In-Cylinder Combustion Phenomena in a Dual Fuel Optical Compression Ignition Engine

2021-09-05
2021-24-0012
Methane supply in diesel engines operating in dual fuel mode has demonstrated to be effective for the reduction of particulate matter and nitric oxides emissions from this type of engine. In particular, methane is injected into the intake manifold to form a premixed charge with air, while a reduced amount of diesel oil is still directly injected to ignite the mixture inside the cylinder. As a matter of fact, the liquid fuel burns following the usual diffusive combustion, so activating the gaseous fuel oxidation in a premixed flame. Clearly, the whole combustion process appears to be more complex to be described in a CFD simulation, mainly because it is not always possible to select in the 3-dimensional codes a different combustion model for each fuel and, also, because other issues arise from the interaction of the two fuels.
Technical Paper

1D Modeling of the Outwardly Opening Direct Injection for Internal Combustion Engines Operating with Gaseous and Liquid Fuels

2021-09-05
2021-24-0006
The in-cylinder direct injection of fuels can be a further step towards cleaner and more efficient internal combustion engines. However, the injector design and its characterization, both experimental and from numerical simulation require accurate diagnostics and efficient models. This work aims to simulate the complex behavior of the gaseous and liquid jets through an outwardly opening injector characterized by optical diagnostics using a one-dimensional model without using three dimensional models. The behavior of the jet from an outwardly opening injector changes according to the type of fuel. In the case of the gas, the experimental investigations put in evidence three main jet regions: 1) near-field region where the jet shows a complex gas-dynamic structure; 2) transition region characterized by intense mixing; 3) far-field region characterized by a fully developed subsonic turbulent jet.
Technical Paper

Turbulent Jet Ignition Effect on Exhaust Emission and Efficiency of a SI Small Engine Fueled with Methane and Gasoline

2020-09-27
2020-24-0013
Pollutant emission of vehicle cars is nowadays a fundamental aspect to take into account. In the last decays, the company have been forced to study new solutions, such as alternative fuel and learn burn mixture strategy, to reduce the vehicle’s pollutants below the limits imposed by emission regulations. Pre-chamber ignition system presents potential reductions in emission levels and fuel consumption, operating with lean burn mixtures and alternative fuels. As alternative fuels, methane is considered one of the most interesting. It has wider flammable limits and better anti-knock properties than gasoline. Moreover, it is characterized by lower CO2 emissions. The aim of this work is to study the evolution of the plasma jets in a different in-cylinder conditions. The activity was carried out in a research optical small spark ignition engine equipped alternatively with standard ignition system and per-chamber.
Technical Paper

Infrared Diagnostics of a Li-Polymer Battery for the Estimation of the Surface Temperature Distribution and the Heat Transfer Parameters

2020-09-15
2020-01-2026
A growing number of electric vehicles (EV) and hybrid electric vehicles (HEV) in the present market depicts the rapid growing demand for energy storage systems. The battery’s main peculiarities must be the power density and reliability over time. The temperature strongly affects battery performance for low and high intensity. In particular, the management of the heat generated by the battery itself is one of the main aspects to handle to preserve the performance over time. The objective of this paper is to compare the surface temperature of the lithium-ion polymer battery at different discharging rates by infrared thermography. Thermal imaging is performed to detect the battery surface temperature distribution, focusing on its variation over time and the local inhomogeneity. Temperature measurements are then used to estimate the contributions of the different heat transfer mechanisms for the dissipation of the heat generated by the battery.
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