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Technical Paper

Determination of Impact Responses of ES-2re and SID-IIs - Part III: Development of Transfer Functions

2018-04-03
2018-01-1444
An understanding of stiffness characteristics of different body regions, such as thorax, abdomen and pelvis of ES-2re and SID-IIs dummies under controlled laboratory test conditions is essential for development of both compatible performance targets for countermeasures and occupant protection strategies to meet the recently updated FMVSS214, LINCAP and IIHS Dynamic Side Impact Test requirements. The primary purpose of this study is to determine the transfer functions between the ES-2re and SID-IIs dummies for different body regions under identical test conditions using flat rigid wall sled tests. The experimental set-up consists of a flat rigid wall with five instrumented load-wall plates aligned with dummy’s shoulder, thorax, abdomen, pelvis and femur/knee impacting a stationary dummy seated on a rigid low friction seat at a pre-determined velocity.
Technical Paper

Determination of Impact Responses of ES-2re and SID-IIs – Part II: SID-IIs

2018-04-03
2018-01-1448
The main purpose of this study was to determine the impact responses of the different body regions (shoulder, thorax, abdomen and pelvis/leg) of the ES-2re and SID-IIs dummies using rigid wall impacts under different initial test conditions. The experimental set-up consisted of a flat rigid wall with five instrumented load-wall plates aligned with dummy’s shoulder, thorax, abdomen, pelvis and knee impacting a stationary dummy seated on a rigid seat at a pre-determined velocity. The relative location and orientation of the load-wall plates was adjusted relative to the body regions of the ES-2re and SID-IIs dummies respectively.
Technical Paper

Determination of Impact Responses of ES-2re and SID-IIs - Part I: ES-2re

2018-04-03
2018-01-1449
The main purpose of this study was to determine the impact responses of the different body regions (shoulder, thorax, abdomen and pelvis/leg) of the ES-2re and SID-IIs dummies using rigid wall impacts under different initial test conditions. The experimental set-up consisted of a flat rigid wall with five instrumented load-wall plates aligned with dummy’s shoulder, thorax, abdomen, pelvis and knee impacting a stationary dummy seated on a rigid seat at a pre-determined velocity. The relative location and orientation of the load-wall plates was adjusted relative to the body regions of the ES-2re and SID-IIs dummies respectively.
Technical Paper

Reconstruction of Pediatric Occupant Kinematic Responses Using Finite Element Method in a Real-World Lateral Impact

2017-03-28
2017-01-1462
Computational human body models, especially detailed finite element models are suitable for investigation of human body kinematic responses and injury mechanism. A real-world lateral vehicle-tree impact accident was reconstructed by using finite element method according to the accident description in the CIREN database. At first, a baseline vehicle FE model was modified and validated according to the NCAP lateral impact test. The interaction between the car and the tree in the accident was simulated using LS-Dyna software. Parameters that affect the simulation results, such as the initial pre-crash speed, impact direction, and the initial impact location on the vehicle, were analyzed. The parameters were determined by matching the simulated vehicle body deformations and kinematics to the accident reports.
Technical Paper

Testing and Modeling the Responses of Hybrid III Crash-Dummy Lower Extremity under High-speed Vertical Loading

2015-11-09
2015-22-0018
Anthropometric test devices (ATDs), such as the Hybrid III crash-test dummy, have been used to simulate lower-extremity responses to military personnel subjected to loading conditions from anti-vehicular (AV) landmine blasts. Numerical simulations [e.g., finite element (FE) analysis] of such high-speed vertical loading on ATD parts require accurate material parameters that are dependent on strain rate. This study presents a combined experimental and computational study to calibrate the rate-dependent properties of three materials on the lower extremities of the Hybrid III dummy. The three materials are heel-pad foam, foot skin, and lower-leg flesh, and each has properties that can affect simulation results of forces and moments transferred to the lower extremities.
Technical Paper

Evaluation of Different Roof Strength Methods in Quasi-Static and Dynamic Rollover Tests Using Finite Element Analysis of a 2003 Ford Explorer Model

2014-04-01
2014-01-0532
Different roof strength methods are applied on the 2003 Ford Explorer finite element (FE) model to achieve the current Federal Motor Vehicle Safety Standard (FMVSS) 216 requirements. Two different modification approaches are utilized. Additionally, the best design of each approach is tested dynamically, in rollover and side impact simulations. In the first approach, several roll cage designs are integrated in all pillars, roof cross-members, and in the side roof rails. A roll cage design with a strength-to-weight ratio (SWR) of 3.58 and 3.40 for driver and passenger sides, respectively, with a weight penalty of 18.54 kg is selected for dynamic test assessments. The second approach investigates different localized reinforcements to achieve a more reasonable weight penalty. A localized reinforcement of the B-pillar alone with a tube meets the new FMVSS 216 requirements with a weight penalty of 4.52 kg and is selected for dynamic analyses.
Technical Paper

Effect of Vehicle Front End Profiles Leading to Pedestrian Secondary Head Impact to Ground

2013-11-11
2013-22-0005
Most studies of pedestrian injuries focus on reducing traumatic injuries due to the primary impact between the vehicle and the pedestrian. However, based on the Pedestrian Crash Data Study (PCDS), some researchers concluded that one of the leading causes of head injury for pedestrian crashes can be attributed to the secondary impact, defined as the impact of the pedestrian with the ground after the primary impact of the pedestrian with the vehicle. The purpose of this study is to understand if different vehicle front-end profiles can affect the risk of pedestrian secondary head impact with the ground and thus help in reducing the risk of head injury during secondary head impact with ground. Pedestrian responses were studied using several front-end profiles based off a mid-size vehicle and a SUV that have been validated previously along with several MADYMO pedestrian models.
Technical Paper

Foot and Ankle Injuries to Drivers in Between-Rail Crashes

2013-04-08
2013-01-1243
The research question investigated in this study is what are the key attributes of foot and ankle injury in the between-rail frontal crash? For the foot and ankle, what was the type of interior surface contacted and the type of resulting trauma? The method was to study with in-depth case reviews of NASS-CDS cases where a driver suffered an AIS=2 foot or ankle injury in between-rail crashes. Cases were limited to belted occupants in vehicles equipped with air bags. The reviews concentrated on coded and non-coded data, identifying especially those factors contributing to the injuries of the driver's foot/ankle. This study examines real-world crash data between the years 1997-2009 with a focus on frontal crashes involving 1997 and later model year vehicles. The raw data count for between-rail crashes was 732, corresponding to 227,305 weighted, tow-away crashes.
Technical Paper

Experimental Validation of Pediatric Thorax Finite Element Model under Dynamic Loading Condition and Analysis of Injury

2013-04-08
2013-01-0456
Previously, a 10-year-old (YO) pediatric thorax finite element model (FEM) was developed and verified against child chest stiffness data measured from clinical cardiopulmonary resuscitation (CPR). However, the CPR experiments were performed at relatively low speeds, with a maximum loading rate of 250 mm/s. Studies showed that the biomechanical responses of human thorax exhibited rate sensitive characteristics. As such, the studies of dynamic responses of the pediatric thorax FEM are needed. Experimental pediatric cadaver data in frontal pendulum impacts and diagonal belt dynamic loading tests were used for dynamic validation. Thoracic force-deflection curves between test and simulation were compared. Strains predicted by the FEM and the injuries observed in the cadaver tests were also compared for injury assessment and analysis. This study helped to further improve the 10 YO pediatric thorax FEM.
Technical Paper

Aortic Mechanics in High-Speed Racing Crashes

2012-04-16
2012-01-0101
Auto racing has been in vogue from the time automobiles were first built. With the dawn of modern cars came higher engine capacities; the speeds involved in these races and crashes increased as well. However, the advent of passive restraint systems such as the helmet, HANS (Head and Neck Support device), multi-point harness system, roll cage, side and frontal crush zones, racing seats, fire retardant suits, and soft-wall technology, have greatly improved the survivability of the drivers in high-speed racing crashes. Three left lateral crashes from Begeman and Melvin (2002), Case #LAS12, #IND14 and #99TX were used as inputs to the Wayne State Human Body Model (WSHBM) in a simulated racing buck. Twelve simulations with delta-v, six-point harness and shoulder pad as design variables were analyzed for the average maximum principal strain (AMPS) in the aorta. The average AMPS for the high-speed crashes were 0.1551±0.0172 while the average maximum pressure was 110.50±4.25 kPa.
Technical Paper

Single Stage Driver Airbag Module Development for OOP

2012-04-16
2012-01-0083
A driver airbag module has been developed with single stage inflator in an attempt to determine the 05th% ATD measured dummy injury response (“MDIR”) in out-of-position scenarios (two NHTSA positions). Through computer simulations, dynamic MDIRs for in-position 05th%ile and 50th%ile dummies were evaluated as well. It typically takes many design iterations to finalize a driver side module configuration to meet FMVSS208 regulatory conditions. Some typical parameters are tear seam cover design, cushion folding pattern and inflator output. In this paper, a Taguchi design of experiments was used to evaluate the influence of module design parameters. A MDIR comparison between a proposed new driver airbag module with a single stage inflator and a baseline module with a dual stage inflator was made not only for out-of-position tests, but also in-position crash simulations.
Technical Paper

Evaluation of the Field Relevance of Several Injury Risk Functions

2010-11-03
2010-22-0004
An evaluation of the four injury risk curves proposed in the NHTSA NCAP for estimating the risk of AIS≻=3 injuries to the head, neck, chest and AIS≻=2 injury to the Knee-Thigh-Hip (KTH) complex has been conducted. The predicted injury risk to the four body regions based on driver dummy responses in over 300 frontal NCAP tests were compared against those to drivers involved in real-world crashes of similar severity as represented in the NASS. The results of the study show that the predicted injury risks to the head and chest were slightly below those in NASS, and the predicted risk for the knee-thigh-hip complex was substantially below that observed in the NASS. The predicted risk for the neck by the Nij curve was greater than the observed risk in NASS by an order of magnitude due to the Nij risk curve predicting a non-zero risk when Nij = 0. An alternative and published Nte risk curve produced a risk estimate consistent with the NASS estimate of neck injury.
Technical Paper

Development of an FE Model of the Rat Head Subjected to Air Shock Loading

2010-11-03
2010-22-0011
As early as the 1950's, Gurdjian and colleagues (Gurdjian et al., 1955) observed that brain injuries could occur by direct pressure loading without any global head accelerations. This pressure-induced injury mechanism was "forgotten" for some time and is being rekindled due to the many mild traumatic brain injuries attributed to blast overpressure. The aim of the current study was to develop a finite element (FE) model to predict the biomechanical response of rat brain under a shock tube environment. The rat head model, including more than 530,000 hexahedral elements with a typical element size of 100 to 300 microns was developed based on a previous rat brain model for simulating a blunt controlled cortical impact. An FE model, which represents gas flow in a 0.305-m diameter shock tube, was formulated to provide input (incident) blast overpressures to the rat model. It used an Eulerian approach and the predicted pressures were verified with experimental data.
Journal Article

Validation of Sled Tests for Far-Side Occupant Kinematics Using MADYMO

2010-04-12
2010-01-1160
Far-side occupants are not addressed in current government regulations around the world even though they account for up to 40% of occupant HARM in side impact crashes. Consequently, there are very few crash tests with far-side dummies available to researchers. Sled tests are frequently used to replicate the dynamic conditions of a full-scale crash test in a controlled setting. However, in far-side crashes the complexity of the occupant kinematics is increased by the longer duration of the motion and by the increased rotation of the vehicle. The successful duplication of occupant motion in these crashes confirms that a sled test is an effective, cost-efficient means of testing and developing far-side occupant restraints or injury countermeasures.
Technical Paper

Frontal Crash Testing and Vehicle Safety Designs: A Historical Perspective Based on Crash Test Studies

2010-04-12
2010-01-1024
This study tracks vehicle design changes and frontal crash test performance in NHTSA's NCAP and IIHS consumer information tests since the mid-90s for the Honda Accord and Toyota Camry. The objective was to provide insights into how passenger cars have changed in response to frontal consumer information tests. The history of major design changes for each model was researched and documented. The occupant injury measures from both NHTSA and IIHS were computed and the ratings compiled for several generations of both vehicles. Changes in vehicle crash pulse and occupant injury measures from both NCAP and IIHS tests, and from Canadian low speed rigid barrier tests, when available, were used to assess driver frontal protection for various vehicle generations. Loading of the rigid barrier in NCAP tests was used to evaluate front end stiffness changes over the years.
Technical Paper

Characteristics of Frontal Crashes with Serious Injuries and Airbag Non-deployment

2010-04-12
2010-01-1048
The objective of the present study is to develop a better understanding of the reasons for airbag non-deployment in frontal crashes that produce serious injuries. The FARS data shows an increasing trend of fatal crashes involving airbag non-deployment with a higher fatality risk in recent model year vehicles. The reported number of fatalities in such crashes has increased by about 50 percent (from 500 per year to 780 per year) in the last five years. The percentage of fatalities with non-deployments has doubled in vehicles model year 1998 and later compared to earlier model years. Multiple impacts contribute to about 90 percent of the FARS frontal crashes with non-deployments. Crashes with a curb hit or guardrail impact as the first harmful event and a narrow impact crash with a tree or pole as a subsequent harmful event is the most frequent crash scenario in non-deployment related fatal crashes.
Technical Paper

Protection of Rear Seat Occupants in Frontal Crashes, Controlling for Occupant and Crash Characteristics

2009-11-02
2009-22-0003
In this study, the level of protection offered to rear seat occupants in frontal crashes is investigated. The Fatality Analysis Reporting System (FARS) and National Automotive Sampling System Crashworthiness Data System (NASS CDS) databases were used for the analyses. The investigation focused on: 1- estimating the fatality protection effectiveness of the rear seat position relative to the right front seat position, using the double paired comparison method, 2- evaluating the effect of control group selection method on effectiveness predictions, and 3- identifying trends in rear seat occupant protection over model years of vehicles. By applying a uniform control group to the double paired comparison analysis of FARS data, this study suggests that all ages of occupants are safer in the rear seat than in the right front seat. Effectiveness estimates ranged from 5.9% to 82% for different age groups of occupants.
Technical Paper

Trend of Rear Occupant Protection in Frontal Crashes over Model Years of Vehicles

2009-04-20
2009-01-0377
The National Automotive Sampling System’s Crashworthiness Data System (NASS CDS) was used to study rear occupant injuries in frontal crashes. The risks of injury for the rear passengers of different age groups were calculated and compared to the risks of injury for the front occupants. Furthermore, the risks of injury were investigated for the rear and front adult occupants over model years of vehicles. Distribution of injuries among body regions and vehicle contact points were also investigated for the rear adult occupants. While the rear occupants were more protected than the front occupants in most of the groups studied, an increasing trend was observed in the risk of injury of the rear adult occupants over the model years of the vehicles.
Technical Paper

Investigation of Upper Body and Cervical Spine Kinematics of Post Mortem Human Subjects (PMHS) during Low-Speed, Rear-End Impacts

2009-04-20
2009-01-0387
A total of eight low-speed, rear-end impact tests using two Post Mortem Human Subjects (PMHS) in a seated posture are reported. These tests were conducted using a HYGE-style mini-sled. Two test conditions were employed: 8 kph without a headrestraint or 16 kph with a headrestraint. Upper-body kinematics were captured for each test using a combination of transducers and high-speed video. A 3-2-2-2-accelerometer package was used to measure the generalized 3D kinematics of both the head and pelvis. An angular rate sensor and two single-axis linear accelerometers were used to measure angular speed, angular acceleration, and linear acceleration of T1 in the sagittal plane. Two high-speed video cameras were used to track targets rigidly attached to the head, T1, and pelvis. The cervical spine kinematics were captured with a high-speed, biplane x-ray system by tracking radiopaque markers implanted into each cervical vertebra.
Journal Article

Finite Element Investigation of Seatbelt Systems for Improving Occupant Protection during Rollover Crashes

2009-04-20
2009-01-0825
The seatbelt system, originally designed for protecting occupants in frontal crashes, has been reported to be inadequate for preventing occupant head-to-roof contact during rollover crashes. To improve the effectiveness of seatbelt systems in rollovers, in this study, we reviewed previous literature and proposed vertical head excursion corridors during static inversion and dynamic rolling tests for human and Hybrid III dummy. Finite element models of a human and a dummy were integrated with restraint system models and validated against the proposed test corridors. Simulations were then conducted to investigate the effects of varying design factors for a three-point seatbelt on vertical head excursions of the occupant during rollovers. It was found that there were two contributing parts of vertical head excursions during dynamic rolling conditions.
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