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This Paper summarizes the main results of the firing operations performed by the Liquid Apogee Engine (LAE) of ITALSAT F1 spacecraft that has been launched Jan. 15,91. This evaluation represents the final check step of the thermal design activities on the LAE & Thermal Shield Assembly and of the firing control strategy definition presented on the Paper: “Thermal Design, testing and firing control strategy of the Liquid Apogee Engine & thermal Shield Assembly for the ITALSAT program” included in the SAE's 20th ICES conference (1990). The ITALSAT mission has been characterized by two LAE firing operations to place the spacecraft in the final geosynchronous orbit; each firing duration being about 37 minutes.

During the last years extensive work has been done to design and develop the Closed-Loop Air Revitalization System ARES. The potential of ARES e.g. as part of the ISS ECLSS is to significantly reduce the water upload demand and to increase the safety of the crew by reducing dependence on re-supply flights. The design is adapted to the interfaces of the new base lined Russian MLM module as possible location for a future installation of ARES. Due to the lack of orbital support equipment and interfaces to a waste water bus, to a feed water supply line and due to the availability of only one single vent line it was necessary to make the ARES process water loop as independent as possible from the host vehicle. Another optimization effort was to match the CO2 desorption profile with the available hydrogen flow to achieve a sufficient water recovery performance, while meeting all related safety requirements, minimizing complexity and improving reliability.

European Space Agency (ESA) has planned two important missions for performing astronomical investigations in the infrared and sub-millimetre wavelength range: ♦Herschel satellite has an observatory type mission and is the fourth cornerstone mission (CS4) of the “Horizon 2000” programme. It will carry three instruments (HIFI, SPIRE, and PACS) for high and medium resolution spectroscopy, imaging and photometry over the sub-millimetre and far-infrared range. A 3.5 m telescope will focus the incoming radiation on the Focal Plane Units of these instruments. ♦Planck satellite has a survey type mission and is the third Medium mission (M3) of the “Horizon 2000” programme. It will provide a definitive high-angular resolution map of the cosmic microwave background anisotropies over at least 95% of the sky and over a wide frequency range. A 1.5 m telescope will focus the incoming radiation on the focal plane shared by the two instruments (LFI and HFI).

This paper describes the transient simulation of a single-phase mechanically pumped fluid loop (MPFL) thermal control system, developed in the frame of the European Space Agency ARTES 8 (Advanced Research in Telecommunication Systems - Large Platform Program) program. MPFL is intended to cool a part of the payload on a high power telecommunication satellite. A transient simulation has been implemented using ESATAN/FHTS; hence the results have been correlated with the test results, obtained from full scale MPFL testing, using real on-orbit profiles. The most considerable parts of the activities described herein are simulation of the thermal control law, verification of control parameters during thermo-hydraulic testing and the subsequent correlation.

An increasing number of spacecraft missions have very stringent requirements for thermal stability to avoid thermally driven noise from affecting the main observables. For example, it may be necessary to reduce temperature fluctuations in the neighbourhood of the instrument below micro-Kelvin (μK). Consequently, the influence of fluctuations in boundary temperature or internal power dissipation on temperature at the instrument detector must be precisely evaluated. Thermal stability requirements are usually expressed as an upper limit on the linear spectrum density (LSD) of temperature fluctuations. This indicates the strength of the response to a perturbation of a given frequency, and is usually stated in units of K/√Hz. The LSD can be estimated by running a succession of transient simulations and applying Fast Fourier Transforms techniques, but this method is time-consuming and has numerical limitations.

European Space Agency's (ESA's) Columbus module was launched on February 7, 2008. This marks the completion of more than 10 years of development. It is a major step forward for Europe in the area of Environmental Control and Life Support (ECLS) as Columbus contains several major assemblies which have been developed in Europe. These include the Condensing Heat Exchanger, Condensate Water Separator and the Cabin Fans. The paper gives a short overview of the system and its features and it will report the experiences from the initial activation and operations phase.

The launch and activation of ESA's Columbus module in early 2008 marked the completion of more than 10 years of development. Since then the Columbus ECLS is operating, including its major European ECLSS assemblies such as Condensing Heat Exchanger (CHX), Condensate Water Separator, Cabin Fans and Sensors. The paper will report the experiences from the first year of operations in terms of events, failures and lessons learned. Examples of this is the description of some off-nominal situations (such as Condensate Removal and IMV Return Fan failure, and relevant troubleshooting), and the preparation to Columbus Reduced Condensation Mode, as requested by NASA in order to minimize the crew time needed to empty Condensate Water Tanks in US Lab.

The aim of this study was to explore if fingernail delamination injury following EMU glove use may be caused by compression-induced blood flow occlusion in the finger. During compression tests, finger blood flow decreased more than 60%, however this occurred more rapidly for finger pad compression (4 N) than for fingertips (10 N). A pressure bulb compression test resulted in 50% and 45% decreased blood flow at 100 mmHg and 200 mmHg, respectively. These results indicate that the finger pad pressure required to articulate stiff gloves is more likely to contribute to injury than the fingertip pressure associated with tight fitting gloves.

The Closed-Loop Air REvitalisation System ARES is a regenerative life support system for closed habitats. With regenerative processes the ARES covers the life support functions: 1. Removal of carbon dioxide from the spacecraft atmosphere via a regenerative adsorption/desorption process, 2. Supply of breathable oxygen via electrolysis of water, 3. Catalytic conversion of carbon dioxide with hydrogen to water and methane. ARES will be accommodated in a double ISPR Rack which will contain all main and support functions like power and data handling and process water management. It is foreseen to be installed onboard the International Space Station (ISS) in the Columbus Module in 2013. After an initial technology demonstration phase ARES shall continue to operate thus enhancing the capabilities of the ISS Life Support System as acknowledged by NASA [5]. Due to its regenerative processes ARES will allow a significant reduction of water upload to the ISS.

The INTEGRAL (International Gamma Ray Astrophysics Laboratory) program is an ESA observatory scientific satellite to be used for gamma ray astronomy, while ARTEMIS (Advanced Data Relay and Technology Mission) is an ESA program to be used for data relay and technology demonstration. ARTEMIS was launched on the 12th of July 2001 with an Ariane V launcher from CSG, after successful completion of the System Environmental test campaign at ESTEC including Solar Simulation Thermal Balance tests on PFM (1998). INTEGRAL has been successfully launched on the 17th of October 2002 with a Proton launcher from Baikonour Cosmodrome, after completion of the System Environmental test campaign at ESTEC including Solar Simulation Thermal Balance tests on STM (1998) and PFM (2002).

The Fluid Science Laboratory (FSL) is an advanced multi-user facility for conducting fluid physics research in microgravity conditions. It will be installed in the Columbus module of the International Space Station (ISS) scheduled for launch in 2004. FSL is being developed by a European industrial team, led by ALENIA SPAZIO of Italy, and managed by the European Space Agency (ESA). The FSL Thermal Environment Control (TEC) establishes a defined thermal environment during the complete experiment duration to keep the experiment and the supporting subsystems within their thermal requirements. The TEC is further subdivided into three sections. The Air Cooling Section is based on the Avionics Air Assembly (AAA) which generates air streams inside the Facility to collect, by forced convection, the waste heat from the electronics belonging to the various Subsystems. The Secondary Water Loop (SWL) cooling Section provides the cooled water to the Experiment Container.

The use of the truss of the International Space Station (ISS) for the accommodation of several experiments, in the frame of the “Early opportunity for ISS utilization”, will have a lot of advantages such as the possibility of human or robotics intervention, the recovery of the experiment at the end of its life, visual inspection of the items and cost reduction with respect to an installation on a dedicated satellite. However, from the user point of view, the ISS generates a great number of disturbances and severe environmental conditions for the experiments providing constraints and affecting the performances in different areas (thermal, mechanical, and avionics). The present paper will discuss the thermal aspects (disturbances, constraints and performances) concerning three different projects, developed by Alenia Spazio Turin plant, that will be mounted on the truss of the ISS: Hexapod, Coarse Pointing Device (CPD) and Sky Polarization Observatory (SPOrt).

The development process of space mission software has to go through numerous steps, from early dimensioning factors at system level (e.g. energy to be consumed by a system, weight of equipment) to the description of low-level software concerns (tasks period, etc.). Most of the time, mission components are taken or derived from existing projects and use well-known best practices: hardware and software concerns are designed from a set of existing components, and are usually well tested and documented. However, teams, with different technical backgrounds, and development approaches, achieve the design. This adds incidental complexity to the design of a common architecture and its verification. Consequently, even if design of new systems is close to existing ones, the recurring key challenge is to reconcile the different views built by these teams, and to ensure that all properties are preserved and validated.

EADS SPACE Transportation GmbH designed, built and tested a condensate buffer to be located between a Condensing Heat Exchanger (CHX) and a Condensate Water Separator Assembly (CWSA), as part of the ECLSS of the European Columbus Module. Under zero-g conditions, the separation of water from an air-water mixture is always difficult, especially if a passive device is to be used such as the low power consuming Columbus CWSA. The additional buffer volume reduces condensate water peaks reaching the CWSA to a level that excludes an overloading of the CWSA and a release of free water droplets into the air return to the cabin. In the CHX/CWSA system this may only be necessary under worst case operational conditions and with a failure of the qualified hydrophilic coating of the CHX. The buffer design principle was confirmed via prior analyses and on-ground testing. The performance of such a condensate buffer under micro-g conditions was verified during parabolic flights.

ESARAD is an integrated suite of analysis tools for thermal radiative analysis. The suite provides modules for: • Geometry Definition; • Calculation of view factor, radiative exchange factor and solar, albedo and planet flux results; •Visualization of models in orbit with pre- and post-processing of radiative and thermal results; • Reporting of all aspects of the model; and • Generation of Input Files for Thermal Analysis tools. ESARAD is driven by a fully developed GUI, providing the user with a simple, intuitive windows, menus, forms interface to all its features. A modern, block structured language can also be used to run ESARAD. This gives the advanced user great power and flexibility to perform the most complex analyses. ESARAD was designed and developed between 1988 and 1991 to replace the VWHEAT software used by ESA at that time.

The Columbus Orbital Facility is being developed as the European laboratory contribution to the United States' led International Space Station programme. The need to exchange thermal mathematical models frequently amongst the Space Station partners for thermal analyses in support of their individual programme milestone, integration and verification activities requires the development of a commonly agreed and effective approach to identify and validate mathematical models and environments. The approach needs to take into account the fact that the partners have different model and software tool requirements and the fact that the models need to be properly tailored to include all the relevant design features. It must also decouple both programmes from the unavoidable design changes they are still undergoing. This problem presents itself for both active and passive thermal interfaces.

The Columbus laboratory module for the International Space Station (ISS) uses active thermal control for cooling of avionics and payload in the pressurized compartment. The Active Thermal Control Subsystem (ATCS) is based on a water loop rejecting waste heat to the Medium Temperature Heat Exchanger and Low Temperature Heat Exchanger on Node 2, part of the US Segment of the ISS. Flow and temperature control in the ATCS is achieved by means of the Water Pump Assembly (WPA) and the 3-Way Modulating Valve (WTMO) units. For the flow control the WPA speed is commanded so that a fixed pressure drop is maintained over the plenum with the avionics and payload branches. Adjusting the WTMO internal flow split permit the two active units to perform the CHX and plenum inlet temperature control. The WPA includes a filter and an accumulator to control the pressure in the ATCS and to compensate for leakage and temperature-dependent volume variations.

This paper describes a design proposal for adapting the OGEGU Food Production Unit (FPU) to the surface of Mars in order to produce up to 40% of the diet for a six-member crew by growing a pre-defined set of vegetable food species. The external structure, lighting system and plant support system are assessed using ESM analysis. The study shows that the mass of an FPU operating on the Mars surface, featuring an opaque inflatable structure plus all the required subsystems and equipment, is in the order of 14,000 kg. The required volume is around 150 m3 and the power consumption is around 140 kW. A reduction of c. 20 kW could be obtained by exploiting natural light using transparent materials. Finally, the paper concludes with the identification of some technological gaps that need to be investigated further for the purpose of establishing a feasible FPU on Mars.

This paper describes recent advances in MPB's approach to spacecraft thermal control based on a passive thin-film smart radiator tile (SRT) that employs a variable heat-transfer/emitter structure. This can be applied to Al thermal radiators as a direct replacement for the existing OSR (optical second-reflector) radiator tiles with a net added mass under 100 gm/m2. The SRT employs a smart, integrated thin-film structure based on the nano-engineering of V1-x-yMxNyOn that facilitates thermal control by dynamically modifying the net infrared emittance passively in response to the temperature of the space structure. Dopants, M and N, are employed to tailor the transition temperature characteristics of the tuneable IR emittance. This facilitates thermal emissivities below 0.3 to dark space at lower temperatures that enhance the self-heating of the spacecraft to reduce heater requirements.

ESA and NASA agencies agreed to run an interface compatibility test at the EADS facility between the Columbus flight module and a duplicate ground unit of a currently on-orbit US International Standard Payload Rack, the Human Research Facility (HRF) Flight Prototype Rack (FPR). The purpose of the test was to demonstrate the capability to run US payloads inside the European ISS module Columbus. One of the critical aspects to be verified to ensure suitable operations of the two systems was the combined performance of the hydraulic controls resident in the HRF and Columbus coolant loops. A hydraulic model of the HRF FPR was developed and combined with the Columbus Active Thermal Control System (ATCS) model. Several coupled thermal-hydraulic test cases were then performed, preceded by mathematical analysis, required to predict safe test conditions and to optimize the Columbus valve configurations.