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With the development of advanced ABE fermentation technology, the volumetric percentage of acetone, butanol and ethanol in the bio-solvents can be precisely controlled. To seek for an optimized volumetric ratio for ABE-diesel blends, the previous work in our team has experimentally investigated and analyzed the combustion features of ABE-diesel blends with different volumetric ratio (A: B: E: 6:3:1; 3:6:1; 0:10:0, vol. %) in a constant volume chamber. It was found that an increased amount of acetone would lead to a significant advancement of combustion phasing whereas butanol would compensate the advancing effect. Both spray dynamic and chemistry reaction dynamic are of great importance in explaining the unique combustion characteristic of ABE-diesel blend. In this study, a semi-detailed chemical mechanism is constructed and used to model ABE-diesel spray combustion in a constant volume chamber.

An opposed piston two-stroke engine is more suitable for use in an unmanned aerial vehicle because of its small size, excellent self-balancing, stable operation, and low noise. Consequently, in this study, based on experimental data for a prototype opposed piston two-stroke engine, numerical simulation models were established using GT-POWER for 1D simulation and AVL-FIRE for 3D CFD simulation. The mesh grid and solver parameters for the numerical model of the CFD simulation were determined to guarantee the accuracy of the numerical simulation, before studying and optimizing the ventilation efficiency of the engine with different dip angles. Furthermore, the fuel spray and combustion were analyzed and optimized in details.

Hydrodynamic torque converter parameter integrated optimization design system is established based on tri-dimensional flow field theory. Design segments such as optimization initial values searching by meanline theory, cascade solid modeling, structure mesh of flow passage, CFD(computational fluid dynamics), DOE(design of experiment), RSM(response surface model)and optimization algorithm are integrated in this system and therefore a three dimensional optimization design method for hydrodynamic torque converter is presented and realized. An optimization design instance is accomplished by workstation computer cluster, and its result shows that speed and accuracy of design are improved and design system based on 3D flow field theory is accurate and effective.

Performances of a centrifugal turbocharger compressor are investigated and validated in this paper. Based on the validation results, numerical optimizations are performed using ANN and CFD methods. Different impeller geometry with free parameters controlling stacking laws, end-wall, blade sectional camber curves and corresponding performances are used as input layer of ANN in the optimization, while adiabatic total-to-total efficiency and total pressure ratio are used as output layer of the optimization cycle. With this method, the performances of the compressor investigated in this paper are improved notably.

In this paper, the finite element model for static analysis of an electric tractor's frame is presented firstly, and the rigidity and strength of one electric tractor's frame is calculated. Based upon the analysis results, the topology and shape of this electric tractor's frame is optimized. As to the topology optimization, the optimization goal under multiple load cases is defined and the frame is optimized by two steps-one is to determine the position of the transverse rails using solid elements which can simulate the material-filling space, another is to obtain the shape of the frame in which shell elements are applied as to increase the calculation efficiency. After the topology optimization the frame's stiffness is improved significantly but there still is local stress concentration. So the shape of the stress concentration area is optimized using control points method, and the greatest stress is reduced below the strength limits.

Contact dynamic characteristics of an internal combustion engine structure were studied by the finite element method and experimental verification. Based on theoretical analysis, contact modal calculation of an internal-combustion engine with finite element method is carried out by the ADINA software. Dynamic behavior of the entire engine structure was investigated. Rigid bar connection and coupling connection were introduced for the purpose of comparison with contact analysis and experiment results. The experimental results are in good agreement with the theoretical analysis and FEM results. From the study, it can be demonstrated that dynamic behavior of the engine structure with a large preload shows linear characteristics. Compared with the other models, the procedure presented in this paper is more effective and useful in view of operational time and experience of analysts.

When the EFI system is used in a specific engine, lots of experiments are needed to optimize the control data (MAP). This work is time and financial consuming. This paper aims to develop a computer-based simulation and test system, which can produce the initial control MAP with good accuracy, and calibrate the ECU on-line. So the experiments are reduced and calibration is accelerated. In order to improve the accuracy of the initial control data, the mathematical models are built not only based on theoretical equations, but also on the control data of typical operation points, which is obtained by the on- line calibration of specific engines. This system can also perform some special calibrations, like "constant pulse width" and "square wave modulation."

The electronic control of direct injection fuel system, which could improve engine fuel efficiency, dynamics and engine emission performance through good atomization, precise control of fuel injection time and improvement of fuel-gas mixture, is the key technology to achieve the stratified combustion and lean combustion. In this paper, a direct injection injector that based on voice coil motor was designed aiming at the technical characteristics of one 800cc two-stroke cam-less engine. Prior to a one - dimensional simulation model of injector was established by AMEsim and the maximal fuel injection demand was met via the optimization of the main parameters of the injector, the structure of the voice coil motor was optimized by magnetic equivalent circuit method. After that, the maximal flow rate of the injector was verified by the injector bench test while the atomization characteristic of the injector was verified by using a high-speed camera.

A coupled vibro-acoustic of a compressor modeling process was demonstrated for predicting the acoustic radiation from a vibrating compressor structure based on dynamic response data. FEM based modal analysis of the compressor was performed and the result was compared with experimental data, for the purpose of validating the FE model. Modal based force response analysis was conducted to calculate the compressor's surface vibration velocity on radiating structure, using the load which caused by mechanical excitation as input data. In addition, due to the coolant had oscillating gas pressure, the gas pulsed load was also considered during the dynamic response analysis. The surface vibration velocity solution of the compressor provided the necessary boundary condition input into a finite element/boundary element acoustic code for predicting acoustic radiation.

The combustion characteristics of hydrogen-air mixtures have significance significant impact on the performance and control of hydrogen-fueled internal combustion engines and the combustion velocity is an important parameter in characterizing the combustion characteristics of the mixture. A four-cylinder hydrogen internal combustion engine was used to study hydrogen combustion; the combustion characteristics of a hydrogen mixture were experimentally studied in a constant-volume incendiary bomb, and the turbulent premixed combustion characteristics of hydrogen were calculated and analyzed. Turbulent hydrogen combustion comes under the folded laminar flame model. The turbulent combustion velocity in lean hydrogen combustion is related not only to the turbulent velocity and the laminar burning velocity, but also to the additional turbulence term caused by the instability of the flame.

This paper provides an investigation to improve vehicle powertrain NVH performance via modification of excitation and radiation system of powertrain. First of all, considering different excitation mechanisms of the powertrain, the excitation forces are analyzed. The FEM/BEM coupled analysis and the acoustic transfer vector (ATV) calculation as well as panel contribution analysis are applied to investigating the acoustic characteristics of the powertrain. Then a hybrid approach which couples the transmission gear profile modification for attenuating gear system excitation and the transmission housing modification for reducing transmission housing noise radiation is proposed to improve powertrain NVH performance. Experiment validation is conducted in order to assess the modified results. The assessment shows that this hybrid approach can effectively predict and reduce powertrain noise and vibration.

This research examined the focused design, elastic design, energy decoupling, and torque roll axis (TRA) decoupling methods for mount optimization design. Requiring some assumptions, these methods are invalid for some load conditions and constraints. The linearity assumption is advantageous and simplifies both design and optimization analysis, facilitating engineering applications. However, the linearity is rarely seen in real-world applications, and there is no practical method to directly measure the reaction forces in the three locally orthogonal directions, preventing validation of existing methods by experimental results. For nonlinear system identification, there are additional challenges such as unobservable internal variables and the uncertainty of measured data.

Operating condition of rotor embedded magnet materials for permanent magnet synchronous motor (PMSM) critically affect electric vehicle (EV) range and dynamic characteristics. The rotor liquid cooling technique has a deep influence on PMSM performance improvement, and begin to be studied and applied increasingly in EV field. Here, the fluid, thermal, and electromagnetic characteristics of motor with and without hollow-shaft cooling are researched comprehensively based on 100 kW PMSM with housing water jacket (HWJ) and hollow-shaft rotor water jacket (SWJ). The solid models are constructed considering temperature-dependent power loss and anisotropic thermal conductivity. After the fluid models are set up by using Reynolds stress model (RSM), conjugate heat transfer is conducted through computational fluid dynamics (CFD) simulation, and is verified by real PMSM test bench experiments.