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This paper offers a concept for a regenerable, low-power system for purifying exhaust from a solid waste processor. The innovations in the concept include the use of a closed-loop regeneration cycle for the adsorber, which prevents contaminants from reaching the breathable air before they are destroyed, and the use of a humidity-swing desorption cycle, which uses less power than a thermal desorption cycle and requires no venting of air and water to space vacuum or planetary atmosphere. The process would also serve well as a trace contaminant control system for the air in the closed environment. A systems-level design is presented that shows how both the exhaust and air purification tasks could be performed by one processor. Data measured with a fixed-bed apparatus demonstrate the effects of the humidity swing on regeneration of the adsorbent.

The Plant Generic BioProcessing Apparatus (PGBA), a plant growth facility developed for commercial space biotechnology research, has flown successfully on 3 spaceflight missions for 4, 10 and 16 days. The environmental control systems of this plant growth chamber (28 liter/0.075 m2) provide atmospheric, thermal, and humidity control, as well as lighting and nutrient supply. Typical performance profiles of water transpiration and dehumidification, carbon dioxide absorption (photosynthesis) and respiration rates in the PGBA unit (on orbit and ground) are presented. Data were collected on single and mixed crops. Design options and considerations for the different sub-systems are compared with those of similar hardware.

Back to the non Flex Fuel vehicles, the knock control system was designed and calibrated to absorb differences between engines (mainly compression ratio) and to protect the engine against knock damage (a correction up to 4 degrees BTDC was usually enough). But now, two new variables get in the scene: Flexible Fuel strategy, working from E22 to E100 (all blends in between) and small displacement (1.0 liter) high compression ratio engines. In this new scenario the system must be capable of correcting all spark advance differences, once knock control system acts as a safety feature, protecting the engine even if the fuel learning shows some deviation. In addition to that, we have the compression ratio variation between minimum and maximum limits. Since the engine is small (as well its combustion chamber), each tenth of a millimeter difference during manufacturing process, results in an important final compression ratio variation.

The Rotating Disk Analytical System (R-DAS) is an in-situ, bio-analytical technology, which utilizes a micro-fluidic disk with similar form factor as an audio compact disc to enhance and augment microgravity-based cellular and molecular biology research. The current micro-fluidic assay performs live cell/dead cell analysis using fluorescent microscopy. Image acquisition and analysis are performed for each of the selected microscope slide windows. All images are stored for later download and possible further post analysis. The flight version of the R-DAS will occupy a double mid-deck shuttle locker or one quarter of an ISS rack. The control system for the R-DAS consists of a set of interactive software components. These components interact with one another to control disk rotation, vertical and horizontal stage motion, sample incubation, image acquisition and analysis, and human interface.

The Elytron 2S is a prototype aircraft concept to allow VTOL capabilities together with fixed wing aircraft performance. It has a box wing design with a centrally mounted tilt-wing supporting two rotors. This paper explores the aerodynamic characteristics of the aircraft using computational fluid dynamics in hover and low speed forward flight, as well as analyzing the unique control system in place for hover. The results are then used to build an input set for NASA Design and Analysis if Rotorcraft software allowing trim and flight stability and control estimations to be made with SIMPLI-FLYD.

Efficient aftertreatment management requires accurate sensing of both particulate filter soot and ash levels for optimized feedback control. Currently a combination of pressure drop measurements and predictive models are used to indirectly estimate the loading state of the filter. Accurate determination of filter soot loading levels is challenging under certain operating conditions, particularly following partial regeneration events and at low flow rate (idle) conditions. This work applied radio frequency (RF)-based sensors to provide a direct measure of the particulate filter soot levels in situ. Direct measurements of the filter loading state enable advanced feedback controls to optimize the combined engine and aftertreatment system for improved DPF management. This study instrumented several cordierite and aluminum titanate diesel particulate filters with RF sensors. The systems were tested on a range of light- and heavy-duty applications, which included on- and off-road engines.

A novel system for the forming of three dimensional sheet metal parts is described that can form a variety of part shapes without the need for fixed tooling, and given only geometry (CAD) information about the desired part. The central elements of this system are a tooling concept based on a programmable discrete die surface and closed-loop shape control. The former give the process the degrees of freedom to change shape rapidly, and the latter is used to insure that the correct shape is formed with a minimum of forming trials. A 540 kN (60 ton) lab press has been constructed with a 0.3 m (12 in) square pair of discrete tools that can be rapidly re-shaped between forming trials. The shape control system uses measured part shapes to determine a shape error and to correct the tooling shape. This correction is based on a unique “Deformation Transfer Function” approach using a spatial frequency decomposition of the surface.

The MIT-based Mars Gravity Biosatellite payload engineering team has been engaged in designing and prototyping sensor and control systems for deployment within the rodent housing zone of the satellite, including novel video processing and atmospheric management tools. The video module will be a fully autonomous real-time analysis system that takes raw video footage of the specimen mice as input and distills those parameters which are of primary physiological importance from a scientific research perspective. Such signals include activity level, average velocity and rearing behavior, all of which will serve as indicators of animal health and vestibular function within the artificial gravity environment. Unlike raw video, these parameters require minimal storage space and can be readily transmitted to earth over a radio link of very low bandwidth.

Pyrolysis is a very versatile waste processing technology which can be tailored to produce a variety of solid liquid and/or gaseous products. The main disadvantages of pyrolysis processing are: (1) the product stream is more complex than for many of the alternative treatments; (2) the product gases cannot be vented directly into the cabin without further treatment because of the high CO concentrations. One possible solution is to combine a pyrolysis step with catalytic oxidation (combustion) of the effluent gases. This integration takes advantage of the best features of each process, which is insensitivity to product mix, no O2 consumption, and batch processing, in the case of pyrolysis, and simplicity of the product effluent stream in the case of oxidation. In addition, this hybrid process has the potential to result in a significant reduction in Equivalent System Mass (ESM) and system complexity.

One of the major problems associated with solid waste processing technologies is effluent contaminants that are released in gaseous forms from the processes. This is a concern in both biological as well as physicochemical solid waste processing. Carbon dioxide (CO2), the major gas released, does not present a serious problem and there are currently in place a number of flight-qualified technologies for CO2 removal. However, a number of other gases, in particular NOx, SO2, NH3, and various hydrocarbons (e.g. CH4) do present health hazards to the crew members in space habitats. In the present configuration of solid waste processing in the International Space Station (ISS), some of these gases are removed by the Trace Contaminant Control System (TCCS), demands a major resupply. Reduction of the resupply can be effective by using catalyst impregnated carbon nanotubes. For example, NO decomposition to N2 and O2 is thermodynamically favored.

The paper describes an approach to the integration of qualitative and quantitative modeling techniques for advanced life support (ALS) systems. Developing reliable control strategies that scale up to fully integrated life support systems requires augmenting quantitative models and control algorithms with the abstractions provided by qualitative, symbolic models and their associated high-level control strategies. This will allow for effective management of the combinatorics due to the integration of a large number of ALS subsystems. By focusing control actions at different levels of detail and reactivity we can use faster, simpler responses at the lowest level and predictive but complex responses at the higher levels of abstraction. In particular, methods from model-based planning and scheduling can provide effective resource management over long time periods.

The Internal Thermal Control System (ITCS) has been developed jointly by Boeing Corporation, Huntsville, Alabama and Honeywell Engines & Systems, Torrance, California to meet the internal thermal control needs for the International Space Station (ISS). The ITCS provides heat removal for the critical life support systems and thermal conditioning for numerous experiment racks. The ITCS will be fitted on a number of modules on the ISS. The first US Element containing the ITCS, Node 1, was launched in December 1998. Since Node 1 does not contain a pump to circulate the fluid it was not filled with ITCS fluid until after the US Laboratory Module was installed. The second US Element module, US Laboratory Module, which contains the pumps and all the major ITCS control hardware, was launched in February 2001. The third US Element containing the ITCS, the US Airlock, was launched in July 2001.

This paper presents a novel health monitoring and fault adaptive control architecture for an unmanned hexrotor helicopter. The technologies developed to achieve the described level of robust fault contingency management include; 1.) A Particle Swarm Optimization (PSO) routine for maximizing the “built-in” fault tolerance that the closed loop flight control system affords, 2.) A two-stage Kalman filter scheme for real-time identification of faults that are masked by control system compensation, and 3.) A reconfigurable control allocation method which compensates for large degradations of the six main motor/rotor assemblies. The fault adaptive control system presented herein has strong robustness against small faults without the need for controller reconfiguration, and strong tolerance of large faults through adaptive accommodation of the fault source and severity.

Many engineers today use large, powerful multi-purpose test systems to do squeak & rattle testing of modules and subsystems such as Instrument Panels, Consoles and Seat Assemblies. Such test systems include Multi-Axis Hydraulic Shaker Tables and Electrodynamic Vibration Systems with large head expanders and rigid (or at least stiff) fixtures. These test systems have been successful when used for squeak & rattle test programs, have been validated as approved test methods, and have become the standards of comparison in many labs today. They are, however, expensive and throughput can be limited due to the time needed to unbolt, unload, handle, load, and re-bolt a test item at its many attachment points on the rigid fixture. Furthermore, the capital cost of these Legacy systems can be prohibitive, especially for the smaller supplier, who is being compelled to perform squeak & rattle testing on the products they supply to their customers, the vehicle manufacturers and Tier 1 suppliers.

Spaceflight plant growth chambers require an atmosphere control system to maintain adequate levels of carbon dioxide and oxygen, as well as to limit trace gas components, for optimum or reproducible scientific performance. Recent atmosphere control anomalies of a spaceflight plant chamber, resulting in unstable CO2 control, have been analyzed. An activated carbon filter, designed to absorb trace gas contaminants, has proven detrimental to the atmosphere control system due to its large buffer capacity for CO2. The latest plant chamber redesign addresses the control anomalies and introduces a new approach to atmosphere control (low leakage rate chamber, regenerative control of CO2, O2, and ethylene).