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Journal Article

Interaction of Gear-Shaft Dynamics Considering Gyroscopic Effect of Compliant Driveline System

2015-06-15
2015-01-2182
Due to the design of lightweight, high speed driveline system, the coupled bending and torsional vibration and rotordynamics must be considered to predict vibratory responses more realistically. In the current analysis, a lumped parameter model of the propeller shaft is developed with Timoshenko beam elements, which includes the effect of rotary inertia and shear deformation. The propeller shaft model is then coupled with a hypoid gear pair representation using the component mode synthesis approach. In the proposed formulation, the gyroscopic effect of both the gear and propeller shaft is considered. The simulation results show that the interaction between gear gyroscopic effect and propeller shaft bending flexibility has considerable influence on the gear dynamic mesh responses around bending resonances, whereas the torsional modes still dominate in the overall frequency spectrum.
Journal Article

Damage Prediction for the Starter Motor of the Idling Start-Stop System Based on the Thermal Field

2017-06-28
2017-01-9181
A coupled magnetic-thermal model is established to study the reason for the damage of the starter motor, which belongs to the idling start-stop system of a city bus. A finite element model of the real starter motor is built, and the internal magnetic flux density nephogram and magnetic line distribution chart of the motor are attained by simulation. Then a model in module Transient Thermal of ANSYS is established to calculate the stator and rotor loss, the winding loss and the mechanical loss. Three kinds of losses are coupled to the thermal field as heat sources in two different conditions. The thermal field and the components’ temperature distribution in the starting process are obtained, which are finally compared with the already-burned motor of the city bus in reality to predict the damage. The analysis method proposed is verified to be accurate and reliable through comparing the actual structure with the simulation results.
Technical Paper

A Research on Multi-Disciplinary Optimization of the Vehicle Hood at Early Design Phase

2020-04-14
2020-01-0625
Vehicle hood design is a typical multi-disciplinary task. The hood has to meet the demands of different attributes like safety, dynamics, statics, and NVH (Noise, Vibration, Harshness). Multi-disciplinary optimization (MDO) of vehicle hood at early design phase is an efficient way to support right design decision and avoid late-phase design changes. However, due to lacking in CAD models, it is difficult to realize MDO at early design phase. In this research, a new method of design and optimization is proposed to improve the design efficiency. Firstly, an implicit parametric hood model is built to flexibly change shape and size of hood structure, and generate FE models automatically. Secondly, four types of stiffness analysis, one type of modal analysis, together with pedestrian head impact analysis were established to describe multi-disciplinary concern of vehicle hood design.
Technical Paper

A Dynamic Trajectory Planning for Automatic Vehicles Based on Improved Discrete Optimization Method

2020-04-14
2020-01-0120
The dynamic trajectory planning problem for automatic vehicles in complex traffic scenarios is investigated in this paper. A hierarchical motion planning framework is developed to complete the complex planning task. An improved dangerous potential field in the curvilinear coordinate system is constructed to describe the collision risk of automatic vehicles accurately instead of the discrete Gaussian convolution algorithm. At the same time, the driving comfort is also considered in order to generate an optimal, smooth, collision-free and feasible path in dynamics. The optimal path can be mapped into the Cartesian coordinate system simply and conveniently. Furthermore, a velocity profile considering practical vehicle dynamics is also presented to improve the safety and the comfort in driving. The effectiveness of the proposed dynamic trajectory planning is verified by numerical simulation for several typical traffic scenarios.
Technical Paper

A Design and Optimization Method for Pedestrian Lower Extremity Injury Analysis with the aPLI Model

2020-04-14
2020-01-0929
As pedestrian protection tests and evaluations have been officially incorporated into new C-NCAP, more stringent requirements have been placed on pedestrian protection performance. In this study, in order to reduce the injury of the vehicle front end structure to the pedestrian's lower extremity during the collision, the advanced pedestrian legform impactor (aPLI) model was used in conjunction with the finite element vehicle model for collision simulation based on the new C-NCAP legform test evaluation regulation. This paper selected the key components which have significant influences on the pedestrian's leg protection performance based on the CAE vehicle model, including front bumper, front-cover plate, upper impact pillar, impact beam and lower support plate, to form a simplified model and conducted parametric modeling based on it.
Technical Paper

A Trajectory Planning and Fuzzy Control for Autonomous Intelligent Parking System

2017-03-28
2017-01-0032
This paper proposed a two-section trajectory planning algorithm. In this trajectory planning, sigmoid function is adopted to fit two tangent arcs to meet limited parking spaces by reducing the radius of turning. Then the transverse preview model is established and the path tracking errors including distance error and angle error are estimated. The weight coefficient is considered to distribute the impact factor of traverse distance error or traverse angle error in the total error. The fuzzy controller is designed to track the two-section trajectory in autonomous intelligent parking system. The fuzzy controller is developed due to its real-time and robustness in the parking process. Traverse errors and its first-order derivative are selected as input variables and the outer wheel steering angle is selected as the output variable in fuzzy controller. They are also divided into seven fuzzy sets. Finally, forty rules are decided to achieve effective trajectory tracking.
Technical Paper

Design Optimization of Vehicle Body NVH Performance Based on Dynamic Response Analysis

2017-03-28
2017-01-0440
Noise-vibration-harshness (NVH) design optimization problems have become major concerns in the vehicle product development process. The Body-in-White (BIW) plays an important role in determining the dynamic characteristics of vehicle system during the concept design phase. Finite Element (FE) models are commonly used for vehicle design. However, even though the speed of computers has been increased a lot, the simulation of FE models is still too time-consuming due to the increase in model complexity. For complex systems, like vehicle body structures, the numerous design variables and constraints make the FE simulations based optimization design inefficient. This calls for the development of a systematic and efficient approach that can effectively perform optimization to further improve the NVH performance, while satisfying the stringent design constraints.
Technical Paper

An Indirect Occupancy Detection and Occupant Counting System Using Motion Sensors

2017-03-28
2017-01-1442
This paper proposes a low-cost but indirect method for occupancy detection and occupant counting purpose in current and future automotive systems. It can serve as either a way to determine the number of occupants riding inside a car or a way to complement the other devices in determining the occupancy. The proposed method is useful for various mobility applications including car rental, fleet management, taxi, car sharing, occupancy in autonomous vehicles, etc. It utilizes existing on-board motion sensor measurements, such as those used in the vehicle stability control function, together with door open and closed status. The vehicle’s motion signature in response to an occupant’s boarding and alighting is first extracted from the motion sensors that measure the responses of the vehicle body. Then the weights of the occupants are estimated by fitting the vehicle responses with a transient vehicle dynamics model.
Technical Paper

Measurements of the Evaporation Behavior of the Film of Fuel Blends

2018-04-03
2018-01-0290
The formation of fuel film in the combustion cylinder affects the mixing process of the air and the fuel, and the process of the combustion propagation in engines. Some models of film evaporation have been developed to predict the evaporation behavior of the film, but rarely experimental results have been produced, especially when the temperature is high. In this study, the evaporation behavior of the film of different species of oil and their blends at different temperature are observed. The 45 μL films of isooctane, 1-propanol, 1-butanol, 1-pentanol, and their blends were placed on a quartz glass substrate in the closed temperature-controlled chamber. The shape change of the film during evaporation was monitored by a high-speed camera through the window of the chamber. First, the binary blends film of isooctane and one of the other three oils were evaporated at 30 °C, 50 °C, 70 °C and 90 °C.
Technical Paper

An Improved K-Means Based Design Domain Recognition Method for Automotive Structural Optimization

2018-04-03
2018-01-1032
Design optimization methods are widely used for weight reduction subjecting to multiple constraints in automotive industry. One of the major challenges is to search for the optimal design in an efficient manner. For complex design and optimization problems such as automotive applications, optimization algorithms work better if the initial searching points are within or close to feasible domains. In this paper, the k-means clustering algorithm is exploited to identify sets of reduced feasible domains from the original design space. Within the reduced feasible domains, the optimal design can be obtained efficiently. A mathematical example and a vehicle body structure design problem are used to demonstrate the effectiveness of the proposed method.
Technical Paper

Hierarchical Eco-Driving Control of Connected Hybrid Electric Vehicles Based on Dynamic Traffic Flow Prediction

2022-09-16
2022-24-0021
Due to traffic congestion and environmental pollution, connected automated vehicle (CAV) technologies based on vehicle-to-vehicle (V2V) and vehicle-to-infrastructure communication (V2I) have gained increasing attention from both academia and industry. Connected hybrid electric vehicles (CHEVs) offer great opportunities to reduce vehicular operating costs and emissions. However, in complex traffic scenarios, high-quality real-time energy management of CHEVs remains a technical challenge. To address the challenge, this paper proposes a hierarchical eco-driving strategy that consists of speed planning and energy management layers. At the upper layer, by leveraging the real-time traffic data provided by vehicle-to-everything (V2X) communication, dynamic traffic constraints are predicted by the traffic flow predictor developed based on the Hankel dynamic mode decomposition algorithm (H-DMD).
Technical Paper

Hierarchical Vehicle Active Collision Avoidance Based on Potential Field Method

2021-12-14
2021-01-7038
In this paper, a closed loop path planning and tracking control approach of collision avoidance for autonomous vehicle is proposed. The two-level model predictive control (MPC) is proposed for the path planning and tracking. The upper-level MPC is designed based on the simple vehicle kinematic model to calculate the collision-free trajectory and the potential field method is adopted to evaluate the collision risk and generate the cost function of the optimization problem. The lower-level MPC is the trajectory-tracking controller based on the vehicle dynamics model that calculates the desired control inputs. Finally the control inputs are distributed to steering wheel angle and motor torque via optimal control vectoring algorithm. Test cases are established on the Simulink/CarSim platform to evaluate the performance of the controller.
Technical Paper

Design and Analysis of Multi-Axle Steering System of Heavy Duty Vehicle

1993-11-01
931919
This paper presents a new method which adopts the theory of multi-rigid body system dynamics to solve the kinematics of multi-axle steering system of heavy-duty vehicle, introduces several new concepts such as component coordinate system, intermediate datum coordinate system, train component analysis method, and so on, develops a kinematics analysis software for steering system, takes QY80 auto-crane as an example, analyses the kinematics of four-axle steering system. Basing on the kinematics analysis, this paper creates the mathematical model of optimization for the steering rocker mechanism, chooses minimization adoptive random search method to develop an optimization design microcomputer program, and optimizes each design variable finally.
Technical Paper

Hierarchical Decentralized Model Predictive Control for Multi-Stack Fuel Cell Vehicles Using Driving Cycle Data

2023-04-11
2023-01-0178
The energy management strategy, commonly known as the EMS, is an essential component of fuel cell cars (FCVs). The majority of current research is concentrated on centralized emergency management systems (Cen-EMSs), but it does not provide sufficient flexibility (plug-and-play) or robustness. Regarding this matter, a hierarchical decentralized energy management system (Dec-EMS) that is based on a model predictive control (MPC) technique is offered for a modular FCV powertrain that is comprised of two parallel proton exchange membrane fuel cells (PEMFC) and an energy storage system. Gain scheduling makes the proposed Dec-EMS controller more effective in terms of its performance. The hierarchical decentralized control approach is assessed within the framework of a driving scenario that is representative of real-world conditions. According to the numerical result, the decentralized emergency management system (Dec-EMS) proposal provides superior performance than the centralized approach.
Technical Paper

Study on the Controlled Field Test Scenarios of Automated Vehicles

2018-08-07
2018-01-1633
Function and performance test of automated vehicles in the closed field is a necessary way to verify their safety, intelligence and comfort. The design and number of test scenarios will influence if the automated vehicles can be tested and evaluated effectively and fast. Based on the interrelationship among the vehicle, driver’s (or control system) driving strategy and road, we use the permutation and combination method to compare the relative position and movement relations between an automated vehicle (vehicle under test) and the surrounding vehicles to generate a total possible test scenarios group.
Technical Paper

A Dynamic Local Trajectory Planning and Tracking Method for UGV Based on Optimal Algorithm

2019-04-02
2019-01-0871
UGV (Unmanned Ground Vehicle) is gaining increasing amounts of attention from both industry and academic communities in recent years. Local trajectory planning is one of the most important parts of designing a UGV. However, there has been little research into local trajectory planning and tracking, and current research has not considered the dynamic of the surrounding environment. Therefore, we propose a dynamic local trajectory planning and tracking method for UGV driving on the highway in this paper. The method proposed in this paper can make the UGV travel from the navigation starting point to the navigation end point without collision on both straight and curve road. The key technology for this method is trajectory planning, trajectory tracking and trajectory update signal generation. Trajectory planning algorithm calculates a reference trajectory satisfying the demands of safety, comfort and traffic efficiency.
Technical Paper

The Design Optimization of Interior Noise in Vehicle Based on Response Surface Method

2015-06-15
2015-01-2242
The design optimization of vehicle body structure is addressed to reduce interior noise and improve customer satisfaction in this paper. The structural-acoustic model is established and the response of sound pressure in frequency domain is obtained by using finite element method. The minimization of sound pressure near the driver's right ear depends on the geometry of vehicle body structure and the layout of damping treatments. The panel participation analysis is performed to find out the key panels as design variables and improve the efficiency of optimization computation. Response Surface Method (RSM) is utilized to optimize the vibro-acoustic properties of vehicle body structure instead of complex structural-acoustic coupling finite element model. Geometric optimization problem of panels is described and solved to minimize the interior noise in vehicle.
Technical Paper

Geometry Design of a Non-Pin Cycloid Drive for In-Wheel Motor

2015-06-15
2015-01-2172
Cycloid drives are widely used in the in-wheel motor for electric vehicles due to the advantages of large ratio, compact size and light weight. To improve the transmission efficiency and the load capability and reduce the manufacturing cost, a novel cycloid drive with non-pin design for the application in the in-wheel motor is proposed. Firstly, the generation of the gear pair is presented based on the gearing of theory. Secondly, the meshing characteristics, such as the contact zones, curvature difference, contact ratio and sliding coefficients are derived for performance evaluation. Then, the loaded tooth contact analysis (LTCA) is performed by establishing a mathematical model based on the Hertz contact theory to calculate the contact stress and deformation.
Technical Paper

Test Method, Simulation and Micro-process Dynamic Model for Noise Analysis of Auto Hydraulic Shock Absorber

2015-06-15
2015-01-2351
In order to measure the noise of auto shock absorbers, a test bench used to detect piston-rod vibration responses of shock absorbers and measuring analyzer named SANTS-I were developed. The vibration response data was detected by bench tests, which shows that there are high-frequency violent peaks on the sine curve of piston-rod oscillating with relative low frequency. In order to explain the interior work dynamic mechanism of shock absorbers, a schematic Micro-process Dynamic Model with 10 steps particularly divided extension and compression stroke in more detail, and dynamic differential equations for each step were presented and discussed. Furthermore, numerical simulation for the inner impacts interaction between piston and damping fluid of hydraulic shock absorber was realized by ADINA software, by the establishment of a gas-liquid two-phase finite element model.
Technical Paper

The Investigation of Control Strategies of Switched Reluctance Motor to Reduce the Torque Ripple in Vehicle

2015-04-14
2015-01-1218
The control strategy of switched reluctance motor (SRM) in-wheel motor is investigated in order to reduce the influence of torque ripple of SRM on the ride comfort. The nonlinear model of switched reluctance motor (SRM) is established and the variable angle control strategy with optimal switch angles is applied to control SRM. However, the variable angle control strategy can not reduce the torque ripple of SRM significantly. Therefore, some advanced control strategies are developed to improve the ride comfort in electric vehicle. In this paper, the fuzzy proportional integration differential (PID) is developed to improve the torque ripple of SRM in which the fuzzy control idea is utilized to adjust the parameters of proportional integration differential (PID) control online and ensure the adaptive capabilities of the fuzzy proportional integration differential (PID) control to motor driving system.
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