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Metal foil is a widely used material in the automobile industry, which not only is the honeycomb barrier material but is also used as current collectors in Li-ion batteries. Plenty of studies proved that the mechanical property of the metal foil is quite different from that of the metal sheet because of the size effect on microscopic scale, as the metal foil shows a larger fracture stress and a lower ductility than the metal sheet. Meanwhile, the fracture behavior and accurate constitutive model of the metal foil with the consideration of the strain rate effect are widely concerned in further studies of battery safety and the honeycomb. This article conducted experiments on 8011H18 aluminum foil, aiming to explore the quasi-static and dynamic tension testing method and the anisotropic mechanical behavior of the very thin foil. Two metal foil dog-bone specimens and three types of notched specimens were tested with a strain rate ranging from 2 × 10−4/s to 40/s and various stress states.

Vehicle hood design is a typical multi-disciplinary task. The hood has to meet the demands of different attributes like safety, dynamics, statics, and NVH (Noise, Vibration, Harshness). Multi-disciplinary optimization (MDO) of vehicle hood at early design phase is an efficient way to support right design decision and avoid late-phase design changes. However, due to lacking in CAD models, it is difficult to realize MDO at early design phase. In this research, a new method of design and optimization is proposed to improve the design efficiency. Firstly, an implicit parametric hood model is built to flexibly change shape and size of hood structure, and generate FE models automatically. Secondly, four types of stiffness analysis, one type of modal analysis, together with pedestrian head impact analysis were established to describe multi-disciplinary concern of vehicle hood design.

Failure of high voltage cables (HVCs) which sometimes occurs in electric vehicle collision is one of the fuses that leads to severe thermal runaway of the traction battery system, which has not gotten thorough investigations. This paper presents an experiment and simulation study on the failure behaviors of HVCs under indentation loadings. Tests were performed with different combinations of indenter (cylinder indenter with a diameter of 5 mm which was labeled as D5, cylinder indenter with a diameter of 15 mm which was labeled as D15 and wedge indenter with an angle of 60° which was labeled as V60) and loading speed (1.5 mm/min for quasi-static and 2m/s for dynamic). Experimental results indicated that the failure behavior of HVCs was both influenced by the indenter shape and loading speeds. Sharp indenter will led to a component failure sequence from outmost to innermost.

As pedestrian protection tests and evaluations have been officially incorporated into new C-NCAP, more stringent requirements have been placed on pedestrian protection performance. In this study, in order to reduce the injury of the vehicle front end structure to the pedestrian's lower extremity during the collision, the advanced pedestrian legform impactor (aPLI) model was used in conjunction with the finite element vehicle model for collision simulation based on the new C-NCAP legform test evaluation regulation. This paper selected the key components which have significant influences on the pedestrian's leg protection performance based on the CAE vehicle model, including front bumper, front-cover plate, upper impact pillar, impact beam and lower support plate, to form a simplified model and conducted parametric modeling based on it.

Accident statistics have shown that older and obese occupants are less adaptable to existing vehicle occupant restraint systems than ordinary middle-aged male occupants, and tend to have higher injury risk in vehicle crashes. However, the current research on injury mechanism of aging and obese occupants in vehicle frontal impacts is scarce. This paper focuses on the optimization design method of occupant restraint system parameters for specific body type characteristics. Three parameters, namely the force limit value of the force limiter in the seat belt, pretensioner preload of the seat belt and the proportionality coefficient of mass flow rate of the inflator were used for optimization. The objective was to minimize the injury risk probability subjected to constraints of occupant injury indicator values for various body regions as specified in US-NCAP frontal impact tests requirements.

Driving safety is an eternal theme of the transportation industry. In recent years, with the rapid growth of car ownership, traffic accidents have become more frequent, and the harm it brings to human society has become increasingly serious. In this context, car safety assisted driving technology has received widespread attention. As an effective means to reduce traffic accidents and reduce accident losses, it has become the research frontier in the field of traffic engineering and represents the trend of future vehicle development. However, there are still many technical problems that need to be solved. With the continuous development of computer vision technology, face detection technology has become more and more mature, and applications have become more and more extensive. This article will use the face detection technology to detect the driver's face, and then analyze the changes in driver's driving focus.

Surrogate model based design optimization has been widely adopted in automotive industry. Hybrid surrogate model with multiple component surrogates is considered to be a better choice when simulating highly non-linear responses in vehicle crashworthiness analysis. Currently, the number of component surrogates has to be decided before-hand when constructing of a hybrid surrogate model. This paper conducts a comparative study on the performances of three popular hybrid modeling methods including heuristic computation strategy, and two kinds of optimal weighted surrogates. The effects of samples size on the number of individual surrogates that should be included into the final hybrid surrogate models for crashworthiness responses are investigated. Different hybrid modeling techniques and multiple validation criteria are evaluated. Some observations and conclusions on the selection of component surrogates in hybrid surrogate modeling are given in the end.

Finite element (FE) models are commonly used for automotive crashworthiness design. However, even with increasing speed of computers, the FE-based simulation is still too time-consuming when simulating the complex dynamic process such as vehicle crashworthiness. To improve the computational efficiency, the response surface model, as the surrogate of FE model, has been widely used for crashworthiness optimization design. Before introducing the surrogate model into the design optimization, the surrogate should satisfy the accuracy requirements. However, the bias of surrogate model is introduced inevitably. Meanwhile, it is also very difficult to decide how many samples are needed when building the high fidelity surrogate model for the system with strong nonlinearity. In order to solve the aforementioned problems, the application of a kind of surrogate optimization method called Efficient Global Optimization (EGO) is proposed to conduct the crashworthiness design optimization.

China's auto market has developed rapidly in recent years and has become the world's largest auto market. The rapid increase in sales of passenger cars has brought a series of environmental and energy problems. In response to these problems, “The Parallel Management Method for Corporate Average Fuel Consumption and New Energy Vehicles Credits” (Dual-credit Regulation) has been enacted in 2018. However, some problems about the regulation were gradually exposed with the NEV subsidies decreasing, such as too much surplus new energy vehicle credit. To promote the development of NEV, the reform of dual credit regulation was issued in June,2020.

Road load data is an essential input to evaluate vehicle durability and strength performances. Typically, load case of pothole impact constitutes the major part in the development of structural durability. Meanwhile, misuse conditions like driving over a curb are also indispensable scenarios to complement impact strength of vehicle structures. This paper presents a methodology of establishing Multi-body Dynamics (MBD) full vehicle model in Adams/Car to acquire the road load data for use in durability and strength analysis. Furthermore, load level between durability and misuse conditions of the same Impact road was also investigated to explore the impact due to different driving maneuvers.

In the field of automobile development, sufficient structure strength is the most basic objective to be accomplished. Typically, method of strength analysis could be divided into static strength and dynamic strength. Analysis of static strength constitutes the major part of the development, but the supplement of dynamic strength is also dispensable to assure structural integrity. This paper presents a methodology about analyzing the impact strength of body structure based on a Multi-body Dynamics (MBD) and Finite Element Analysis (FEA) combined method. Firstly, the full vehicle MBD model consists of Curved Regular Grid (CRG) road model, Flexible Ring Tire (FTire) model and dynamic deflection-force bump stop model was built in Adams/Car. Next, Damage Initiation and Evolution Model (DIEM) failure criteria was adopted to describe material failure behavior.