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This paper provides a review of the fatigue properties reported in the open literature for die cast magnesium-based alloys. Recently developed fatigue data, in the form of stress versus number of cycles to failure for bending fatigue (R=-1), are presented for die cast AM60B and AZ91D alloy specimens with thicknesses between 1 and 10 mm. The effects of specimen thickness and macrostructural features, such as porosity distributions and surface features (parting line and ejection pin marks), on the fatigue data are discussed.

Reported tensile and fatigue properties of die cast AZ91D and AM60B magnesium alloys indicate that those values depend on the size and shape of the test samples and their global porosities. This paper reviews the mechanical properties reported in the open literature for these die cast alloys and indicates that section thickness and global porosity are inadequate for predicting the tensile and fatigue properties of die cast AZ91D and AM60B magnesium alloys.