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The simulation of heat exchanger air flow characteristics in a sub-scale wind tunnel test requires an accurate representation of the full-scale pressure drop across the element. In practice this is normally achieved using laminations of various porous materials and honeycombs on the basis of experience and ad hoc data. In view of this, a series of measurements of the pressure drop, in both the near and far field, across screens with porosity (β) in the range 0.41 ≺ β ≺ 0.76 are reported. The aim being to establish a relationship between the porosity and the pressure drop characteristics of a given material at various angles of inclination to the free-stream flow. Furthermore, the effect of screen depth was investigated using honeycombs. This data will facilitate detailed design and accurate representation of the flow characteristics at sub scale.

In automotive aerodynamics much use has been made of generic reference models for research and correlation. Research work has been conducted mostly on small-scale versions of the models to investigate flow regimes and aerodynamic force and moment characteristics while correlation tests have made use of full-scale models to compare results between wind tunnels. More recently reference geometries have also been used as test cases in the validation of computational techniques. This paper reviews the design characteristics and use of several key reference models. The advantages and disadvantages of these designs and also the applicability of the results in providing guidelines for the development of production vehicles are discussed. It is advocated that when researchers choose to use simple models, existing reference geometries should be employed.

Cooling drag, typically known as the difference in drag coefficient between open and closed cooling configurations, has traditionally proven to be a difficult flow phenomenon to predict using computational fluid dynamics. It was seen as an academic yardstick before the advent of grille shutter systems. However, their introduction has increased the need to accurately predict the drag of a vehicle in a variety of different cooling configurations during vehicle development. This currently represents one of the greatest predictive challenges to the automotive industry due to being the net effect of many flow field changes around the vehicle. A comprehensive study is presented in the paper to discuss the notion of defining cooling drag as a number and to explore its effect on three automotive models with different cooling drag deltas using the commercial CFD solvers; STARCCM+ and Exa PowerFLOW.

Simulations are presented which fully couple both the aerodynamics and cooling flow for a model of a fully engineered production saloon car (Jaguar XJ) with a two-tier cooling pack. This allows for the investigation of the overall aerodynamic impact of the under-hood cooling flow, which is difficult to predict experimentally. The simulations use a 100 million-element mesh, surface wrapped and solved to convergence using a commercially available RANS solver (STARCCM+). The methodology employs representative boundary conditions, such as rotating wheels and a moving ground plane. A review is provided of the effect of cooling flows on the vehicle aerodynamics, compared to published data, which suggest cooling flow accounts for 26 drag counts (0.026 Cd). Further, a sensitivity analysis of the pressure drop curves used in the porous media model of the heat exchangers is made, allowing for an initial understanding of the effect on the overall aerodynamics.

A modern benchmark for passenger cars - DrivAer model - has provided significant contributions to aerodynamics-related topics in automotive engineering, where three categories of passenger cars have been successfully represented. However, a reference model for high-performance car configurations has not been considered appropriately yet. Technical knowledge in motorsport is also restricted due to competitiveness in performance, reputation and commercial gains. The consequence is a shortage of open-access material to be used as technical references for either motorsport community or academic research purposes. In this paper, a parametric assessment of race car aerodynamic devices are presented into four groups of studies. These are: (i) forebody strakes (dive planes), (ii) front bumper splitter, (iii) rear-end spoiler, and (iv) underbody diffuser.

Current modelling capability for engine icing accretion prediction is still limited for App. C. To further validate icing codes in complex engine geometries, it is necessary to perform additional experimental work in relevant geometrical and environmental conditions. Within the frame of ICE GENESIS [1], an experiment has been setup to replicate the condition at the inlet of an engine first stage compressor. This paper describes the choices for the design of the engine compressor model, the setup within the icing wind tunnel and the methodology employed to obtain the results. Additionally, more effort has been focused on obtaining accurate ice shapes using a 3D scanning system. Results of 3D scans are given.

The aerodynamic drag of future low emission vehicles will need to be low. Unfortunately, vehicle shapes that result in low drag coefficients - of the order of 0.15 - are often aerodynamically unstable in crosswinds. The addition of wheels, transmission, radiators, suspension, steering, brakes, air ducts and wing mirrors can easily increase this drag coefficient to 0.24 and above and produce an undesirable lift distribution. The Aero-Stable Carbon Car (ASCC) is a research project, in conjunction with industrial partners, to design and build a practical 3 to 4 seat low drag car (CD less than 0.20) with an acceptable lift distribution (front to rear) which is also stable in crosswinds and in yaw through a series of low speed wind tunnel tests performed in the Cranfield College of Aeronautics 8′ × 6′ wind tunnel facility.

The simulation of natural-like snow conditions in a controlled environment such as an Icing Wind Tunnel (IWT) is a key component for safe, efficient and cost-effective design and certification of future aircraft and rotorcraft. Current capabilities do not sufficiently match the properties of natural snow, especially in terms of size and morphology. Within the Horizon 2020 project ICE GENESIS, a new technology has been developed aiming to better recreate natural snowflakes. The focus of the newly developed system was the generation of falling snow in a temperature range of +1°C to -4°C. Ground measurements and flight test campaigns have been performed to better characterize these conditions and provide requirements for wind tunnel facilities. The calibration results of the new snow generation system as well as snow accretion data on a NACA0012 test article with a chord length of 0.377 m are presented.

A 3D Navier-Stokes CFD model of a wheel located within a wheelhouse cavity has been produced. Both a stationary wheel on a fixed ground and a rotating wheel on a moving ground were considered. Extensive comparisons with the results of a wind tunnel investigation based on the same geometry are presented. These consist of three force coefficients and pressures on the internal faces of the cavity. Comparison with the experimental results gave encouraging agreement. It was found that the rotating wheel produced more drag than the stationary wheel whilst shroud drag decreased when the groundplane was moving compared to when it was stationary.

The theory of liquid fuel jet instabilities has been developed under several assumptions, which include the assumption that the jets breakup processes are isothermal. However, liquid fuels are normally injected into an elevated combustion-chamber temperature to maintain a desirable homogeneous combustible mixture - liquid vapour and air. Therefore, a new linear theory model is developed for the instability and breakup of non-isothermal liquid jets, with consideration of a spatially variation of surface tension along the liquid-gas interface. The spatial variation of surface tension is obtained through temperature-dependent surface tension and transient heat-transfer from the combusting gases to the liquid jet. The classical interface hydrodynamic breakup theory and solution of heat-transfer through semi-infinite medium are coupled through the surface tension gradient. The analytical model accounts for the non-isothermal effects on jet breakup.

This study aims to provide an understanding of self-similarity in the turbulent wake generated by a Fastback DrivAer automotive model and assess the impact of upstream disturbances on the wake. The disturbances are generated using a circular cylinder placed five cylinder diameters upstream. Multiple ‘cylinder-model’ positions were tested by offsetting the lateral positioning of the cylinder with respect to the centreline of the model. Data was obtained at cross-planes in the wake going from 25% to 100% car length. Wind tunnel data has been obtained using a total pressure probe rake and a four-hole cobra probe. Data has also been obtained using RANS based simulations with k – ε realisable turbulence model. Mean axial-component velocity profiles were analysed with momentum thickness (θ) and vorticity thickness (δω) used as the scaling parameters. It was seen that self-similarity marginally exists in the wake depending on the upstream conditions and the scaling parameter.

The rise of autonomous technologies may reflect on new vehicle traffic characteristics, likely reducing vehicle-to-vehicle proximity and emerging platooning formations. Energy consumption, stability, and surface contamination are relevant factors that are sensitive to aerodynamic interference while platooning. From the experimental perspective, most wind tunnels were originally designed to host isolated models, and these constraints often limit the investigation of multiple full-body vehicle formations (e.g. test section length, moving ground dimensions, standard testing points). This paper introduces the ‘MultiWake’ model - a parametric bluff-body device based on a morphing concept, which can emulate the aerodynamic wake characteristics of different vehicle classes.