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Because of the reduction on the remaining Shuttle launches, the initial mission that was assigned for MELFI, the Minus Eighty degrees Celsius Laboratory Freezer for ISS, has been significantly modified. While the design was made for a MELFI flying 15 times over a period of 10 years with individual missions no longer than 2 years, present scenario requires to have MELFI in orbit up to 7 years. Extending the MELFI on orbit life from two to seven years has required staggered assessments, each of them aiming at preserving as much as possible the existing design. The potential life limited items are evaluated. On orbit maintenance will be extended for a longer period and maintenance activities foreseen initially to be done on ground between flights will be adapted for orbit. Degraded modes are evaluated so that MELFI ensures its mission at the end of the life even with some off-nominal conditions.

A Heat Switch has been developed, namely a device able to autonomously regulate its own thermal conductance in function of the equipment dissipation and environmental heat sink conditions. It is based on a Loop Heat Pipe (LHP) technology, with a passive bypass valve which diverts the flow to the Compensation Chamber when needed for regulation purposes. The target application is the potential use on a Mars Rover thermal control system. The paper recalls the Heat Switch design, and reports the results of an extensive test campaign on the ground demonstrator. The performance of the device was found extremely satisfying, and often exceeded the system requirements.

Membrane gas absorption and desorption (MGA/MGD) for the removal of CO2 in manned spacecraft or other enclosed environment is subject of study by Stork and TNO for many years. The system is based on the combination of membrane separation and gas absorption. Advantage of this technology is that the system not only can be used to remove the carbon dioxide but also to control the relative humidity and temperature. Absorption of moisture and heat is achieved by cooling the absorption liquid below the dewpoint temperature of the gas stream. From the start in 1995, the Crew Transfer Vehicle is used as a basis for the design (1,2). Compared to the planned air conditioning system, consisting of a condensing heat exchanger, LiOH cartridges and a water evaporator assembly, MGA/MGD shows advantage in volume, mass and power consumption. The absorption liquid circulates through the spacecraft thermal control loop, replacing the coolant water.

During Extravehicular Activities (EVA) an astronaut has to be protected against various external factors ranging from mechanical hazards to solar radiation and micrometeoroids. An important element in this external protection is the outermost fabric layer. It has to ensure the mechanical protection of the pressure retention bladder and at the same time - by its thermooptical properties - plays an important role in the thermal control of the space suit. New weaving and knitting technologies enable the fabrication of so-called 3-D fabrics with interconnected layers and local variation of properties in one manufacturing step. By this a tailored design of protection properties is possible. A study has been performed to define concepts adapted for use on a European Space Suit. Different fabric samples were manufactured and tested, amongst others, for strength, flexibility, puncture and wear resistance, UV stability, flammability, out/offgassing and micrometeoroid protection effctiveness.

ECOSIM is a software tool for the simulation of Environmental Control and Life Support (ECLS) systems which has been developed for the European Space Agency. A preliminary model of the Hermes Air Management System has been developed during the ECOSIM testing in order to assess the functionality of the software and to verify its results with those obtained from previous simulation tools. The model represents the Hermes cabin with its crew and it includes submodels for the sub-systems performing the following functions: Temperature and Humidity Control. Total Pressure and Composition Control. Air revitalisation. The interactions between these different subsystem are taken into account by the model, while many of the previous simulations made assumptions to decouple the different subsystems (e.g: a constant cabin temperature has been assumed during cabin depressurization transients, to decouple the pressure control section from the air conditioning section).

The ESA Polar Platform, as part of the ESA Columbus Development Programme, is scheduled to be launched as single passenger by an Ariane 5 vehicle in mid 1998. The multimission platform is designed to accommodate a wide range of payload complements to be flown on a series of missions in order to satisfy the growing future earth observation needs in continuation of the current ERS programme. Multi-mission capability is achieved by design modularity wherever feasible and cost-effective. This paper describes the thermal control design of the Polar Platform which follows its modular configuration and which has to cope with a wide range of generic performance parameters, whilst being adaptable to provide optimised performance for specific missions. Special thermal control features are highlighted as the software and hardware controlled heater systems, thermal doublers using carbon / carbon material and the battery compartment heat pipe radiator.

For a planetary base, a reliable life support system including food and water supply, gas generation and waste management is a condition sine qua non. While for a short-term period the life support system may be an open loop, i.e. water, gases and food provided from the Earth, for long-term missions the system has to become more and more regenerative. Advanced life support systems with biological regenerative processes have been studied for many years and the processes within the different compartments are rather complete and known to a certain extent. The knowledge of the associated interfaces, the management of the input and output phases: liquid, solid, gas, between compartments, has been limited. Nowadays, it is well accepted that the management of these phases induces generic problems like capture, separation, transfer, mixing, and buffering. A first ESA study on these subjects started mid 2003.

Verification of the Integrated Overall Thermal Mathematical Model (IOTMM) is one of the last tasks in the thermal and environmental control area of the Columbus module. For this purpose a specific test covering as well thermal-hydraulic performance tests as Environmental Control and Life Support (ECLS) cabin temperature control functions has been defined and performed on the european Columbus Protoflight Model (PFM) in Bremen in 2003. This Environmental Control System test was successful for all Active Thermal Control System (ATCS) related thermal-hydraulic functions and could provide sufficient data for a proper IOTMM correlation. However, it failed to verify the ECLS related functions as cabin temperature control and ventilation. Data, which have been generated during this first test, could not be used for a successful IOTMM correlation related to ECLS subsystem performance and modelling.

As part of the European contribution to the Russian segment of the International Space Station (ISS), the European Robotic Arm (ERA) is designed under contract of the European Space Agency by Fokker Space as the Prime contractor. The particularly challenging aspect of the ERA thermal design is to enable ERA operation under all possible in-orbit thermal environmental conditions which are to be experienced throughout its 10 year life. These conditions can be between extreme cold without sunlight for hibernation to extreme hot with ERA operating in full sunlight in close vicinity to a large station item, for instance, the solar arrays. First a short description of the ERA system is given with a summary of the main thermal design features. The system level thermal balance test on the ERA Engineering Qualification Model (EQM) is intended to validate the system level thermal model, which consists of the subsystem thermal models as supplied by the respective subcontractors.