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Far-side occupants are not addressed in current government regulations around the world even though they account for up to 40% of occupant HARM in side impact crashes. Consequently, there are very few crash tests with far-side dummies available to researchers. Sled tests are frequently used to replicate the dynamic conditions of a full-scale crash test in a controlled setting. However, in far-side crashes the complexity of the occupant kinematics is increased by the longer duration of the motion and by the increased rotation of the vehicle. The successful duplication of occupant motion in these crashes confirms that a sled test is an effective, cost-efficient means of testing and developing far-side occupant restraints or injury countermeasures.

Obesity rates are increasing among the general population. This study investigates the effect of obesity on ejection and injury risk in rollover crashes through analysis of field accident data contained in the National Automotive Sampling System-Crashworthiness Data System (NASS-CDS) database. The study involved front outboard occupants of age 15+ years in 1994+ model year vehicle rollover crashes. Occupants were sorted into two BMI groups, normal (18.5 kg/m2 ≤ BMI < 25.0 kg/m2) and obese (BMI ≥30 kg/m2). Complete and partial ejection risks were first assessed by seating location relative to roll direction and belt use. The risk of serious-to-fatal injuries (MAIS 3+F) in non-ejected occupants were then evaluated. The overall risk for complete ejection was 2.10% ± 0.43% when near-sided and 2.65% ± 0.63% when far-sided, with a similar risk for both the normal and obese BMI groups.

Occupant ejection has been identified as a safety problem for decades, particularly in rollover crashes. While field accident studies have repeatedly demonstrated the effectiveness of seat belts in mitigating rollover ejection and injuries, the use of laminated glass in side window positions has been suggested as a means to mitigate occupant ejection. Limited data is available on the field performance of laminated glass in preventing ejection. This study utilized 1997-2015 NASS-CDS data to investigate the reliability of the glazing coding variables in the database and determine if any conclusions can be drawn regarding the effect of different side window glazing types on occupant ejection. An initial query was run for 1997-2016 model year vehicles involved in side impacts to evaluate glazing coding within NASS-CDS.

A crash of a medium duty truck led to a study of the failure mechanism of the truck’s steering system. The truck, after being involved in a multi-vehicle vehicle collision, was found with its steering input shaft disconnected from the steering gear. The question arose whether the steering gear failure was a result of the collision, or causative to the collision. An in-depth investigation was conducted into whether forces on the vehicle due to the collision could cause the steering shaft to separate from the steering gear. Additionally, the performance of the steering gear with the adjuster nut progressively backed off was studied to determine the feedback a driver would receive if the steering gear came progressively apart. From the results of these studies, conclusions with regard to the crash causation were reached.

The average body weight of the US population has increased over time. This study investigates the effect of increasing weight on seat and occupant responses in 15-18 km/h and 42 km/h rear sled tests. The effect of initial occupant posture is also discussed. Seven tests were conducted with lap-shoulder belted ATDs (anthropometric test device) placed on older and modern driver seats. Four tests were conducted with a 50th percentile male Hybrid III, two with 95th percentile male Hybrid III and one with a BioRID. The ATDs were ballasted to represent a Class I or II obese occupant in three tests. The tests were matched by seat model and sled velocity. The effect of occupant weight was assessed in three matches. The results indicated an increase in seatback deflection with increasing occupant weight.

Occupant protection in rear crashes is complex. While seatbelts and head restraints are effective in rear impacts, seatbacks offer the primary restraint component to front-seat occupants in rear impacts. Seatback deflection due to occupant loading can occur in a previous rear crash and/or in multiple-rear event crashes. Seatback deflection will in-turn affect the plastic seatback deformation and energy absorption capabilities of the seat. This study was conducted to provide information on seatback deflection and seat energy consumption in low and high-speed rear impacts. The results can be used to examine seatback deflection and energy consumed in a previous rear impact, or in collisions with multiple rear impacts. Prior seatback deflection and energy absorption can affect the total remaining energy absorption and seat performance for a subsequent rear impact.

Three years of data from the Large Truck Crash Causation Study (LTCCS) were analyzed to identify accidents involving heavy trucks (GVWR >10,000 lbs.). Risk of rollover and ejection was determined as well as belt usage rates. Risk of ejection was also analyzed based on rollover status and belt use. The Abbreviated Injury Scale (AIS) was used as an injury rating system for the involved vehicle occupants. These data were further analyzed to determine injury distribution based on factors such as crash type, ejection, and restraint system use. The maximum AIS score (MAIS) was analyzed and each body region (head, face, spine, thorax, abdomen, upper extremity, and lower extremity) was considered for an AIS score of three or greater (AIS 3+). The majority of heavy truck occupants in this study were belted (71%), only 2.5% of occupants were completely or partially ejected, and 28% experienced a rollover event.

Temperature measurements during a full-scale burn test of a 2001 full-size pickup truck showed that the fire progressed in distinct stages in both the engine and passenger compartments. Although the fire started in the engine compartment and had a relatively long growth period, when a localized area reached about 700°C, a distinct transition occurred where the rate of fire spread increased, leading to full involvement of all engine compartment combustibles. As the engine compartment became fully involved, a hot gas layer then accumulated at the ceiling of the passenger compartment, producing a strong vertical temperature gradient. When the temperature at the ceiling reached about 600°C, another distinct transition occurred where the rate of fire spread increased, leading to full involvement of the passenger compartment. The highest temperature during the test occurred within the engine compartment in an area that had the greatest fuel load, and not the area of origin.

The risk for severe injury (MAIS 4+F) was determined by crash type, seatbelt use and crash severity (delta V) using 22 years of NASS-CDS from 1994-2015 with all light vehicles and occupants 15+ years old. There were 9 increments of delta V from <16-72+ km/h (<10-45+ mph). Crashes were grouped by the location of damage to the front, near-side, far-side and rear. Injury risk was calculated by dividing the number of severely injured (MAIS 4+F) by the number of exposure (MAIS 0+F) occupants using weighted data. Standard errors were determined. The data and plots provide a national estimate of injury by delta V in front, near-side, far-side and rear impacts based on the multi-year field data in NASS-CDS.

Fires involving cars, trucks, and other highway vehicles are a common concern for emergency responders. In 2013 alone, there were approximately 188,000 highway vehicle fires. Fire Service personnel are accustomed to responding to conventional vehicle (i.e., internal combustion engine [ICE]) fires, and generally receive training on the hazards associated with those vehicles and their subsystems. However, in light of the recent proliferation of electric drive vehicles (EDVs), a key question for emergency responders is, “what is different with EDVs and what tactical adjustments are required when responding to EDV fires?” The overall goal of this research program was to develop the technical basis for best practices for emergency response procedures for EDV battery incidents, with consideration for suppression methods and agents, personal protective equipment (PPE), and clean-up/overhaul operations.

Interest in rear-seat occupant safety has increased in recent years. Information relevant to rear-seat occupant interior space and kinematics are needed to evaluate injury risks in real-world accidents. This study was conducted to first assess the effect of size and restraint conditions, including belt misuse, on second-row occupant kinematics and to then document key clearance measurements for an Anthropomorphic Test Device (ATD) seated in the second row in modern vehicles from model years 2015-2020. Twenty-two tests were performed with non-instrumented ATDs; three with a 5th percentile female Hybrid III, 10 tests with a 10-year-old Hybrid III, and 9 tests with a 6-year-old Hybrid III. Test conditions included two sled bucks (mid-size car and sport utility vehicle (SUV)), two test speeds (56 and 64 km/h), and various restraint configurations (properly restrained and improperly restrained configurations). Head and knee trajectories were assessed.

Blunt impacts to the back of the torso can occur in vehicle crashes due to interaction with unrestrained occupants, or cargo in frontal crashes, or intrusion in rear crashes, for example. Six pendulum tests were conducted on the back of an instrumented 50th percentile male Hybrid III ATD (Anthropomorphic Test Device) to determine kinematic and biomechanical responses. The impact locations were centered with the top of a 15-cm diameter impactor at the T1 or at T6 level of the thoracic spine. The impact speed varied from 16 to 24 km/h. Two 24 km/h tests were conducted at the T1 level and showed repeatability of setup and ATD responses. The 16 and 24 km/h tests at T1 and T6 were compared. Results indicated greater head rotation, neck extension moments and neck shear forces at T1 level impacts. For example, lower neck extension was 2.6 times and 3.8 times greater at T1 versus T6 impacts at 16 and 24 km/h, respectively.

A significant portion of real-world passenger vehicle side impacts occur at lower speeds than testing conducted by the National Highway Traffic Safety Administration (NHTSA) or the Insurance Institute for Highway Safety (IIHS). Test data from low- to moderate-speed side impacts involving late-model passenger vehicles is limited, making the evaluation of vehicle impact response, occupant loading, and injury potential challenging. This study provides the results of low- to moderate-speed impact testing involving a late-model mid-size sedan. Two full-scale Non-Deformable Moving Barrier (NDMB) side impact crash tests were conducted at speeds of 6.2 mph (10.0 kph) and 13.4 mph (21.6 kph). Instrumentation on the late-model sedan used for the test series included tri-axis accelerometers and seat belt load cells.

Studies of rollover accidents have reported crash attributes such as the number of rolls, rollout distance, initial over-the-ground speed, average roll rate, average over-the-ground deceleration, magnitude of roof deformation, cumulative damage, time and post-crash headroom. While these more general attributes are related to the repeated vehicle-to-ground impacts during a rollover, it has been previously shown [1] that a specific ground impact during a rollover and its consequences can be studied in more detail by using its acceleration time history (crash pulse or impulse) and energy loss. These two quantities are particularly meaningful to use when studying impact mechanics, however, they are limited to circumstances where the data exists, which means real-world on-road crashes cannot be used directly. Acceleration and energy data have been collected and previously published for three Subaru Forester dolly rollover tests, and have been studied in more detail in this writing.

Rear-end impacts are the most common crash scenario in the United States. Although automated vehicle (AV) technologies, such as frontal crash warning (FCW) and automatic emergency braking (AEB), are mitigating and preventing rear-end impacts, the technology is only gradually being introduced and currently has only limited effectiveness. Accordingly, there is a need to evaluate the current state of passive safety technologies, including the performance of seatbacks and head restraints. The objective of this study was to examine trends in head and neck loading during rear impact testing in new vehicle models over the prior decade. Data from 601 simulated rear impact sled tests (model years 2004 to 2018) conducted as a part of the Insurance Institute for Highway Safety (IIHS) Vehicle Seat/Head Restraint Evaluation Protocol were obtained.

Unintended acceleration events due to pedal misapplication have been shown to occur more frequently in older vs. younger drivers. While such occurrences are well documented, the nature of these movement errors is not well-characterized in common pedal error scenarios: namely, on-road, non-emergency stopping or slowing maneuvers. It is commonly assumed that drivers move in a ballistic or “direct hit” trajectory from the accelerator to the brake pedal. However, recent simulator studies show that drivers do not always move directly between pedals, with older drivers displaying more variable foot trajectories than younger drivers. Our study investigated pedal movement trajectories in older drivers ages 67.9 ± 5.2 years (7 males, 8 females) during on-road driving in response to variable traffic light conditions. Three different sedans and a pick-up truck were utilized.

This study was conducted to assess the effects of differing rear impact pulse characteristics on restraint performance, front-seat occupant kinematics, biomechanical responses, and seat yielding. Five rear sled tests were conducted at 40.2 km/h using a modern seat. The sled buck was representative of a generic sport utility vehicle. A 50th percentile Hybrid III ATD was used. The peak accelerations, acceleration profiles and durations were varied. Three of the pulses were selected based on published information and two were modeled to assess the effects of peak acceleration occurring early and later within the pulse duration using a front and rear biased trapezoidal characteristic shape. The seatback angle at maximum rearward deformation varied from 46 to 67 degrees. It was lowest in Pulse 1 which simulates an 80 km/h car-to-car rear impact.

Assessment of the physical evidence on a seat belt restraint system provides one source of data for determining an occupant’s seat belt use or non-use during a motor vehicle crash. The evidence typically associated with loading from a restrained occupant has been extensively researched and documented in the literature. However, evidence of loading to the restraint system can also be generated by other means, including the interaction of an unrestrained occupant with a stowed restraint system. The present study evaluates physical evidence on multiple stowed restraint systems generated via interaction with unrestrained occupants during a full-scale dolly rollover crash test of a large multiple passenger van. Unbelted anthropomorphic test devices (ATDs) were positioned in the driver and right front passenger seats and in all designated seating positions in the third, fourth, and fifth rows.

This research examines the effects of impactor characteristics on the calculated structural stiffness parameters A and B for the struck sides of late-model vehicles. This study was made possible by crash testing performed by the National Highway Traffic Safety Administration involving side impacts of the same vehicle line with both a rigid pole and with a moving deformable barrier. Twenty-nine crash test pairs were identified for 2018 model-year vehicles. Of 60 total tests, 49 were analyzed. Test data for 19 vehicles impacted in both modes resulted in A and B values considered to be valid. Classifying these 19 vehicles according to the categories defined by Siddall and Day, only Class 2 multipurpose vehicles were represented by enough vehicles (10) to search for trends within a given vehicle category. For these vehicles, more scatter in the results was observed in both A and B values for the MDB impacts compared to the pole impacts.

By their nature as chaotic, high-energy events, rollovers pose a high risk of injury to unrestrained occupants, in particular through exposure to projected perimeter contact and ejection. While seat belts have long been accepted as a highly effective means of retaining and restraining occupants in rollover crashes, it has been suggested that technologies such as laminated safety glazing or rollover-activated side curtain airbags (RSCAs) could alternatively provide effective occupant containment. In this study, a full-scale dolly rollover crash test was performed to assess the occupant containment capability of laminated side glazing and RSCAs in a high-severity rollover event. This allowed for the analysis of unrestrained occupant kinematics during interaction with laminated side glazing and RSCAs and evaluation of failure modes and limitations of laminated glazing and RSCAs as they relate to partial and complete ejection of unrestrained occupants.