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This work reports on measurement and analysis of the galvanic interaction between steel self-piercing rivets (SPRs) having several different surface conditions and magnesium alloy substrates under consideration for use in automotive structural assemblies. Rivet surface conditions included uncoated steel, conventional Zn-Sn barrel plating and variations of commercial aluminizing processes, including supplemental layers and sealants. Coating characteristics were assessed using open circuit potential (OCP) measurement, potentiodynamic polarization scanning (PDS), and electrochemical impedance spectroscopy (EIS). The degree of galvanic coupling was determined using zero-resistance ammeter (ZRA) and the scanning vibrating electrode technique (SVET), which also permitted characterization of galvanic current flows in situ.

As-cast or as-solution treated cast aluminum A319 has copper solutions within its aluminum dendrite. These copper solutions precipitate out to form Al2Cu through a sequence of phase changes and bring with them volume changes at elevated temperatures. These volume changes, referred to as thermal growth are irreversible. The magnitude of thermal growth at a material point is decided by the temperature history of the material point. When an under aged or non heat treated cast aluminum is exposed to non-uniform temperature such as that during engine operation, thermal growth leads to non-uniform volume change and thus additional self balanced stresses. These stresses remain inside material as residual stresses even when the temperature of the material is uniform again. In the present paper, numerical analysis method for thermal growth is developed and integrated into engine operation analysis.

Material authenticity is an important factor for appearance and perceived quality of the vehicle interior. The term authenticity implies ambivalence: For the product designer, it means identification and trueness of the origin of the material. The customers, however, can only access information on the nature of the materials via their own perception of surface features. Thus, the intended authenticity of a material always needs to be conveyed by its surface. Specific cases illustrate the context: 1. The customer touches a part of known matter, but various layers prevent from directly touching the natural material: e.g. leather at the steering wheel, applications of wood. 2. Perception of a thin surface layer indicates authentic material, which is not fulfilled by the whole part: e.g. plastic parts plated with metal. 3. A part consists of authentic material, but newly composed, so that it is not easily identified, such as recycled materials, e.g. leather fiber layers for seats.

The demand for more features in a vehicle is growing at an extraordinary rate. This trend especially with emerging autonomous functions shows no sign of slowing. The energy requires to supply this ever growing system goes through multiple conversion, protection and other elements before it actually powers the loads. Considering the loss of each of these elements for a vehicle and multiplying the value by the total numbers of cars, underlines the need for an optimized electrical distribution system to power all loads efficiently. In this paper, Smart Step-Down Convertor is introduced as a power supply to power devices which operate at voltages below the power net voltage while protecting the power net and the devices against faults.

The purpose of this paper is to show that certain steel skid plates can achieve up to a 50% weight reduction, with little or no increase in cost, by simply changing the shape and utilizing high strength steel. There are many factors that can influence the skid plate shape, including rail width, ground clearance, attachment points, drive shaft location, and the general shape of the object for which it is the skid plate's sole purpose to protect (fuel tank, transfer case, etc.). A skid plate is usually considered last from a design standpoint so that its design is dependent upon the environment which it is set in. For this reason, skid plates are generally heavy and flat to meet ground clearance requirements and have ribs inserted to increase stiffness. Sometimes design parameters require a skid plate to be heavy and flat. But more often, a stiffer lightweight design can be obtained.

Ultrasonic fatigue tests (testing frequency around 20kHz) have been conducted on A356 aluminum alloys with different copper contents and AS7GU aluminum alloy. Tests were performed in dry air and submerged in water conditions. The effect of copper content was investigated and it was concluded that copper content plays an important role influencing the humidity effect on A356 aluminum alloy ultrasonic fatigue lives. Also, for the same copper content, copper in solute solution or in precipitate have different humidity sensitivities.

Capacitance sensing is the technology that detects the presence of nearby objects by measuring the change in capacitance. A change in capacitance is triggered either by a change in dielectric constant, area of overlap or distance of separation between the electrodes of the capacitor. It is a technology that finds wide use in applications such as touch screens, proximity sensing etc. Drawing motivation from such applications, this paper investigates how capacitive sensing can be employed to detect the presence and posture of occupants inside vehicles. Compared to existing solutions, the proposed approach is low-cost, easy to deploy and highly efficient. The sensing system consists of a capacitance-sensing mat that is embedded with copper foils and an associated sensing circuitry. Inside the mat the foils are arranged in rows and columns to form several touch-nodes across the surface of the mat.