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Fuel consumption in internal combustion engines and their associated CO2 emissions have become one of the major issues facing car manufacturers everyday for various reasons: the Kyoto protocol, the upcoming European regulation concerning CO2 emissions requiring emissions of less than 130g CO2/km before 2012, and customer demand. One of the most efficient solutions to reduce fuel consumption is to downsize the engine and increase its specific power and torque by using turbochargers. The engine and the turbocharger have to be chosen carefully and be finely tuned. It is essential to understand and characterise the turbocharger's behaviour precisely and on its whole operating range, especially at low engine speeds. The characteristics at low speed are not provided by manufacturers of turbochargers because compressor maps cannot be achieve on usual test bench.

As on-highway heavy-duty diesel engine designs have evolved to meet tighter emission regulations, the crankcase environment for heavy-duty engine lubricants has become more challenging. The introduction of Exhaust Gas Recirculation (EGR) has allowed for significant reductions of exhaust emissions, but has led to increased oxidation and acid build-up in the lubricant. Engine lubricant quality is important to help ensure engine durability, engine performance, and reduce maintenance downtime. Increased acidity and oxidation accelerate the rate at which the lubricant quality is degraded and hence shorten its' useful life. This paper explores the use of a lube filter with a controlled additive release to maintain lubricant quality.

In February 2004 NASA released “The Vision for Space Exploration.” The important goals outlined in this document include extending human presence in the solar system culminating in the exploration of Mars. Unprocessed waste poses a biological hazard to crew health and morale. The waste processing methods currently under consideration include incineration, microbial oxidation, pyrolysis and compaction. Although each has advantages, no single method has yet been developed that is safe, recovers valuable resources including oxygen and water, and has low energy and space requirements. Thus, the objective of this project is to develop a low temperature oxidation process to convert waste cleanly and rapidly to carbon dioxide and water. In the Phase I project, TDA Research, Inc. demonstrated the potential of a low temperature oxidation process using ozone. In the current Phase II project, TDA and NASA Ames Research Center are developing a pilot scale low temperature ozone oxidation system.

Various government agencies such as EPA and CARB have established evaporative emission standards for light duty vehicles. To help the OEM's meet these emission standards for volatile organic compounds (VOC's), Honeywell has developed a hydrocarbon adsorber (HCA) approach to reduce hot soak emissions that escape through the air induction system. The HCA has a small footprint and is incorporated in the air filter housing while having a minimal impact on the air flow to the engine during normal operation. As required through EPA regulations it is permanently mounted to provide life of the vehicle durability. In this paper, the process for selecting the VOC adsorbent that functions within the parameters of the hot soak cycle and is regenerated under standard engine operation is discussed. An important part of this technology has been the development of a laboratory test that would simulate engine conditions and permit evaluation of various HCA prototypes.

This work deals with the modeling and analysis of a phasor-controlled Starter/Generator (S/G) electrical machine during starting either an aircraft Main Engine (ME) or Auxiliary Power Unit (APU). The model can be used to determine how much stator and exciter current is required to be supplied by a controlled power converter to the S/G to meet the start torque profile. In addition to modeling details and simulation results the paper presents a thorough analysis of the S/G machine, its environment and control.

Operational ranges of compressors are limited when running at low mass flow. In particular, large pressure fluctuations occur when reaching surge that can cause rapid deterioration of the bearing system and considerably increase the level of noise. In order to extent the operability of their turbochargers, Honeywell equipped its compressor housings with ported shrouds located at the inlet. The ported shroud has been demonstrated to allow a larger range of operability with minor negative impact on the compressor efficiency. In a collaborative work between Honeywell and the University of Cincinnati, a turbocharger bench facility was designed and tested. The size of the compressor was typical for a turbocharger used on diesel engines. The goal of the experimental study was to develop better understanding of the flow dynamic in the compressor housing that affects stall and surge for different operating conditions.

Two separate experimental rigs used in tests on NASA and Zero-G Corporation aircrafts flying low-gravity trajectories, and in the NASA 2.2 Second Drop Tower have been developed to test the functioning of the Flexible Membrane Commode (FMC) concept under reduced gravity conditions. The first rig incorporates the flexible, optically opaque membrane bag and the second rig incorporates a transparent chamber with a funnel assembly for evacuation that approximates the size of the membrane bag. Different waste dispensers have been used including a caulking gun and flexible hose assembly, and an injection syringe. Waste separation mechanisms include a pair of wire cutters, an iris mechanism, as well as discrete slug injection. The experimental work is described in a companion paper. This paper focuses on the obtained results and analysis of the data.

This paper discusses the problem of designing electric machines (EM) for advanced electric generators (AEG) used in aerospace more electric architecture (MEA) that would be applicable to aircraft, spacecraft, and military ground vehicles. The AEG's are analyzed using aspects of Six Sigma theory that relate to critical-to-quality (CTQ) subjects. Using this approach, weight, volume, reliability, efficiency, and cost (CTQs) are addressed to develop a balance among them, resulting in an optimized power generation system. The influence of the machine power conditioners and system considerations are also discussed. As a part of the machine evaluation process, speeds, bearings, complexities, rotor mechanical and thermal limitations, torque pulsations, currents, and power densities are also considered. A methodology for electric machine selection is demonstrated. Examples of high-speed, high-performance machine applications are shown.

Surge is a phenomenon that limits the operational range of the compressor at low mass flow rates. The objective of this research is to study effective operational range for a ported shroud compressor. The size of the compressor is typical for a turbocharger used on diesel engines. To be able to extend the operational range, the surge characteristics have to be assessed. This is done by performing measurement of the flow at the inlet to the compressor wheel and pressure fluctuations at the inlet and outlet of the compressor housing. Detailed numerical computations of the flow in the entire compressor section under similar operating conditions have also been carried out. The experimental work includes Particle Imaging Velocimetry (PIV) measurements of the instantaneous and mean velocity field at the inlet. At surge, low frequency pulsations are detected that seem to result from back flow already observed in stall.

The Indirect Boundary Element Analysis is employed for developing a computational pass-by noise simulation capability. An inverse analysis algorithm is developed in order to generate the definition of the main noise sources in the numerical model. The individual source models are combined for developing a system model for pass-by noise simulation. The developed numerical techniques are validated through comparison between numerical results and test data for component level and system level analyses. Specifically, the source definition capability is validated by comparing the actual and the computationally reconstructed acoustic field for an engine intake manifold. The overall pass-by noise simulation capability is validated by computing the maximum overall sound pressure level for a vehicle under two separate driving conditions.

Of the many competing technologies for resource recovery from solid wastes for long duration manned missions such as a lunar or Mars base, incineration technology is one of the most promising and certainly the most well developed in a terrestrial sense. Various factors are involved in the design of an optimum fluidized bed incinerator for inedible biomass. The factors include variability of moisture in the biomass, the ash content, and the amount of fuel nitrogen in the biomass. The crop mixture in the waste will vary; consequently the nature of the waste, the nitrogen content, and the biomass heating values will vary as well. Variation in feed will result in variation in the amount of contaminants such as nitrogen oxides that are produced in the combustion part of the incinerator. The incinerator must be robust enough to handle this variability. Research at NASA Ames Research Center using the fluidized bed incinerator has yielded valuable data on system parameters and variables.

Dielectric heating via microwave irradiation of contaminant laden sorbents offers distinct advantages in comparison to conventional thermal regeneration techniques. High temperatures may be achieved very rapidly because electromagnetic energy is absorbed directly by the sorbent material. A Technology Demonstrator, incorporating efficient rectangular waveguide based sorbent cartridge designs and effective microwave transmission systems was designed, fabricated and tested. Importantly, the performance of the Molecular Sieve 13X Waveguide Cartridge for the removal of water vapor, the Molecular Sieve 5A Waveguide Cartridge for the removal of CO2, and the Activated Carbon Waveguide Cartridge for removal of volatile organics from air, were each validated by successive sorption/ microwave desorption cycles.

In this work we have proposed an interesting clamping solution of V-band which has an important industrial impact by reducing the cost and assembly process as well compare to the traditional V-band. The design what we are focusing for is applied for all size of turbochargers which helps to connect the hot components such as manifold and turbine housing. The cost for V-band is mainly from T-bolt. It is made from special stainless steel which represents 50% of the total cost. In this work it is proposed a new V-band joint by changing bolt clamping status from tension to compression. From tension to compression we change the bolt material from high cost steel to low cost steel. The new total cost is reduced by 40%. The prototype is made and performed in static tests including anti-rotating torque test and salt spray test. The new joint meets the design requirements at static condition. Further work will focus on the dynamic qualification and at high temperature as well.

The goal of the presented research is to study the effective operational range for a centrifugal vaneless diffuser turbocharger compressor with ported shroud typically used in diesel engines. A turbocharger bench facility was designed and tested in order to define the performances of the compressor and to better understand the occurrence of instabilities in the housing. Specific emphasis was given to the low mass flow rate region of the compressor performance characteristics where instabilities occur with fluctuations that can be significantly large in the case of surge. Static pressures and dynamic pressure fluctuations were measured at the inlet, the outlet, as well as at different positions around the volute and diffuser sections of the compressor in order to assess the development and propagation of flow instabilities. The dynamic signature of the flow was measured along with the elaboration of the compressor mapping.

The implementation of the Future Air Navigation System (FANS) will be evolutionary rather than revolutionary. Different generations of airplane models, each operating in a variety of operating environments will dictate more than a single growth path. How these markets will evolve is a function of our collective ability to assign benefits to specific equipage, to forge new business relationships and to address the market as a global one. Realization of the full benefits of FANS will depend on leadership: who and when.

The Spacelab Life Sciences 2 (SLS-2) mission became NASA's longest duration Shuttle mission, lasting fourteen days, when Columbia landed on November 1, 1993. Located within the Spacelab were a total of 48 laboratory rats which were housed in two Research Animal Holding Facilities (RAHFs) developed by the Space Life Sciences Payloads Office (SLSPO) at Ames Research Center. In order to properly maintain the health and well-being of these important research animals, sufficient quantities of food and water had to be available for the duration of the mission. An Inflight Refill Unit was developed by the SLSPO to replenish the animals' drinking water inflight using the Shuttle potable water system in the middeck galley as the source of additional water. The Inflight Refill Unit consists of two major subsystems, a Fluid Pumping Unit (FPU) and a Collapsible Water Reservoir (CWR).

A high fidelity, direct-interface, fusible heat sink for cooling astronauts during extravehicular activity was constructed and tested. The design includes special connectors that allow the coolant loop to be directly connected to the fusible material, in this case water. Aspects tested were start-up characteristics, cooling rate, and performance during simulated heat loads. A simplified math model was used to predict the effect of increasing the effective thermal conductivity on heat sink freezing rate. An experiment was designed to measure the effective thermal conductivity of a water/Aluminum foam system, and full gravity tests were conducted to compare the freezing rates of water and water/foam systems. This paper discusses the results of these efforts.

Dante II, an eight-legged walking robot developed by the Dante project, explored the active volcanic crater of Mount Spurr in July 1994. In this paper, we describe the operator interfaces and the network-based participation methods used during the Dante II mission. Both virtual environment and multi-modal operator interfaces provided mission support for supervised control of Dante II. Network-based participation methods including message communications, satellite transmission, and a World-Wide Web server enabled remote science and public interaction. We believe that these human-machine interfaces represent a significant advance in robotic technologies for exploration.

During 1995, we tested instruments and attempted a seed-to-seed experiment with Super-Dwarf wheat in the Russian Space Station Mir. Utah instrumentation included four IR gas analyzers (CO2 and H2O vapor, calculate photosynthesis, respiration, and transpiration) and sensors for air and leaf (IR) temperatures, O2, pressure, and substrate moisture (16 probes). Shortly after planting on August 14, three of six fluorescent lamp sets failed; another failed later. Plastic bags, necessary to measure gas exchange, were removed. Hence, gases were measured only in the cabin atmosphere. Other failures led to manual watering, control of lights, and data transmission. The 57 plants were sampled five times plus final harvest at 90 d. Samples and some equipment (including hard drives) were returned to earth on STS-74 (Nov. 20). Plants were disoriented and completely vegetative. Maintaining substrate moisture was challenging, but the moisture probes functioned well.

Pyrolysis is a very versatile waste processing technology which can be tailored to produce a variety of solid liquid and/or gaseous products. The main disadvantages of pyrolysis processing are: (1) the product stream is more complex than for many of the alternative treatments; (2) the product gases cannot be vented directly into the cabin without further treatment because of the high CO concentrations. One possible solution is to combine a pyrolysis step with catalytic oxidation (combustion) of the effluent gases. This integration takes advantage of the best features of each process, which is insensitivity to product mix, no O2 consumption, and batch processing, in the case of pyrolysis, and simplicity of the product effluent stream in the case of oxidation. In addition, this hybrid process has the potential to result in a significant reduction in Equivalent System Mass (ESM) and system complexity.