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Technical Paper

Multi-Mode Controller Design for Active Seat Suspension with Energy-Harvesting

2020-04-14
2020-01-1083
In this paper, a multi-mode active seat suspension with a single actuator is proposed and built. A one-DOF seat suspension system is modelled based on a quarter car model of commercial vehicle with an actuator which is comprised of a DC motor and a gear reducer. Aiming at improving ride comfort and reducing energy consumption, a multi-mode controller is established. According to the seat vertical acceleration and suspension dynamic travel signals, control strategies switch between three modes: active drive mode, energy harvesting mode and plug breaking mode.
Journal Article

Computational Evaluation of Nozzle Flow and Cavitation Characteristics in a Diesel Injector

2012-09-10
2012-01-1652
The capabilities of various numerical models to accurately account for the onset and development of cavitation in diesel injector nozzles is assessed and evaluated. The numerical predictions of the models are computed, and are compared to measured experimental data and observations. The numerical predictions for actual diesel nozzle geometry have been validated with experimental measurements of the total vapor mass flow rate. This vapor flow is found to be developed along the nozzle length due to the nucleation of the cavitation bubbles inside the diesel injector. The cavitation inception criteria that is used for the quantitative cavitation calculations included vapor quality, voidage, cavitation kinetic energy and cavitation energy. The results indicate that the cavitation simulation model predicts a diffused and gradual vapor distribution inside the nozzle in agreement with the experimental data.
Technical Paper

Determination of Magic Formula Tyre Model Parameters Using Homotopy Optimization Approach

2020-04-14
2020-01-0763
Tyre behavior plays an important role in vehicle dynamics simulation. The Magic Formula Tyre Model is a semi-empirical tyre model which describes tyre behavior quite accurately in the handling simulation. The Magic Formula Tyre Model needs a set of parameters to describe the tyre properties; the determination of these parameters is nontrivial task due to its nonlinear nature and the presence of a large number of coefficients. In this paper, the homotopy algorithm is applied to the parameter identification of Magic Formula tyre model. A morphing parameter is introduced to correct the optimization process; as a result, the solution is directed converging to the global optimal solution, avoiding the local convergence. The method uses different continuation methods to globally optimize the parameters, which ensures that the prediction of the Magic Formula model can be very close to the test data at all stages of the optimization process.
Technical Paper

The Effect of Friction on Ride Comfort Simulation and Suspension Optimization

2020-04-14
2020-01-0765
The design of suspension affects the vehicle dynamics such as ride comfort and handling stability. Nonlinear characteristics and friction are important characteristics of suspension system, and the influence on vehicle dynamic performance cannot be ignored. Based on the seven-degree-of-freedom vehicle vibration nonlinear model with friction, the vibration response process of the vehicle and the influence of suspension friction on vehicle ride comfort and suspension action process were studied. The results show that friction will significantly affects the simulation of ride comfort and coincide with the function of the shock absorber. The suspension shock absorbers of vehicles were optimized with and without suspension friction. The results showed that the suspension tended to choose softer shock absorbers when there was friction. However, both of the two optimizations are able to improve the ride comfort of vehicles, and the simulation results were similar.
Journal Article

Optimization of Suspension Elastomeric Bushing Compliance Under Constraints of Handling, Ride and Durability

2010-04-12
2010-01-0721
Elastomeric bushings are widely used in the passenger cars to make the cars have an ideal vehicle Noise, Vibration and Harshness (NVH) performance. However, elastomeric bushings also influence on the vehicle handling, ride and the durability performance of each component in the vehicle suspension system. It is relatively easy and cost effective to change the compliance of the bushing components compared with other method because they are made of elastomeric materials. The design of an elastomeric bushing is really a big challenge. One of the main difficulties comes from the different target compliance is wanted according to the handling, ride and durability demand at each different orientation (indicated by X Y Z) of the bushing. In this paper the following procedure was used for optimization of suspension elastomeric bushing compliance. Firstly, a detailed multi-body model was built including the nonlinear bushing effects and lower control arm flexibility.
Technical Paper

Electro-Mechanical Control Devices for Continuously Variable Transmissions

2008-06-23
2008-01-1687
Electronic hydraulic control system adopted in the conventional vehicle continuously variable transmissions needs to consume energy incessantly for its oil pump driven by engine working continuously. As a result we can reduce the fuel consumption of the engine by removing the pump and replacing the control system with electro-mechanical one. The paper introduces two types of electro-mechanical controlled CVT (EM-CVT). One of them use gear train which is driven by a motor, and the other applies a planetary gear control device which uses spring to provide clamping force and electromagnetism clutches to control the planetary gears. The former is mainly applied to small torque CVT, for its clamping force brought from spring is limited. The latter can offer larger clamping force, and can be applied to prevalent CVT nowadays.
Technical Paper

Genetic Algorithms for the Vibroacoustic Optimization of the Stamped Rib in a Plate

2004-03-08
2004-01-1160
The result of rib stiffening is the redistribution of natural frequencies and mode shapes of the plate, which can significantly alter its noise and vibration character. In this paper, genetic algorithms are used as a promising tool for sound radiation minimization problems. The objective of the study is to determine effective, general design methods for determining the optimal dimensions of the stamped rib in a plate to minimize the total radiated acoustic power. Acoustic response under broad-band excitation is considered. Radiated sound power is calculated using a boundary element method, in conjunction with a finite element solver for the solution of the structural problem.
Technical Paper

Parameter Sensitivity Analysis of a Light Duty Truck Steering Returnability Performance

2017-03-28
2017-01-0428
Steering returnability is an important index for evaluating vehicle handling performance. A systematic method is presented in this paper to reduce the high yaw rate residue and the steering response time for a light duty truck in the steering return test. The vehicle multibody model is established in ADAMS, which takes into consideration of the frictional loss torque and hydraulically assisted steering property in the steering mechanism, since the friction, which exists in steering column, spherical joint, steering universal joint, and steering gear, plays an important role in vehicle returnability performance. The accuracy of the vehicle model is validated by road test and the key parameters are determined by executing the sensitivity analysis, which shows the effect of each design parameter upon returnability performance.
Technical Paper

In-Plane Parameter Relationship between the 2D and 3D Flexible Ring Tire Models

2017-03-28
2017-01-0414
In this paper, a detailed three dimensional (3D) flexible ring tire model is first proposed which includes a rigid rim with thickness, different layers of discretized belt points and a number of massless tread blocks attached on the belt. The parameters of the proposed 3D tire model can be divided into in-plane parameters and out-of-plane parameters. In this paper, the relationship of the in-plane parameters between the 3D tire model and the 2D tire model is determined according to the connections among the tire components. Based on the determined relationship, it is shown that the 3D tire model can produce almost the same prediction results as the 2D tire model for the in-plane tire behaviors.
Technical Paper

FSAE Race Car Dynamics and Trajectory Optimization Considering Aerodynamic Effects

2018-04-03
2018-01-0821
The aerodynamic effects not only directly affect the acceleration and the fuel economy of the race car, but also have a great influence on the handling of the race car. In this paper, the vehicle multibody dynamic model with “double-wishbone suspension” and “rack and pinion steering” is established, in order to obtain aerodynamic parameters, the aerodynamic model of the vehicle is established, and the aerodynamic parameters were calculated by using CFD. In order to obtain the optimal travel track, the track model is established, according to weights allocation of the smallest curvature of each curve and the shortest curve to optimize the optimal route for racing. The influence of aerodynamic effects on the stability of vehicle control is analyzed through simulation of Endurance Racing to evaluate the maximum lateral acceleration、roll angle and other performance.
Technical Paper

Cooperative Game Approach to Merging Sequence and Optimal Trajectory Planning of Connected and Automated Vehicles at Unsignalized Intersections

2022-03-29
2022-01-0295
Connected and automated vehicles (CAVs) can improve traffic efficiency and reduce fuel consumption. This paper proposes a cooperative game approach to merging sequence and optimal trajectory planning of CAVs at unsignalized intersections. The trajectory of the vehicles in the control zone is optimized by the Pontryagin minimum principle. The vehicle's travel time, fuel consumption, and passenger comfort are considered to construct the joint cost function, completing the optimal trajectory planning to minimize the joint cost function. Analyzing the different states between neighboring CAVs at the intersection to calculate the minimum safety interval. The cooperative game approach to merging sequence aims to minimize the global cost and the merging sequence of CAVs is dynamically adjusted according to the gaming result. The multi-player games are decomposed into two-player games, to realize the goal of the minimal global cost and improve the calculation efficiency.
Technical Paper

On-Board Estimation of Road Adhesion Coefficient Based on ANFIS and UKF

2022-03-29
2022-01-0297
The road adhesion coefficient has a great impact on the performance of vehicle tires, which in turn affects vehicle safety and stability. A low coefficient of adhesion can significantly reduce the tire's traction limit. Therefore, the measurement of the coefficient is much helpful for automated vehicle control and stability control. Considering that the road adhesion coefficient is an inherent parameter of the road and it cannot be known directly from the information of the on-vehicle sensors. The novelty of this paper is to construct a road adhesion coefficient observer which considers the noise of sensors and measures the unknown state variable by the trained neural network. A Butterworth filter and Adaptive Neural Fuzzy Interference System (ANFIS) are combined to provide the lateral and longitudinal velocity which cannot be measured by regular sensors.
Technical Paper

Dynamic Characteristics Analysis of Brake System for Heavy-Duty Off-Highway Vehicle

2004-10-26
2004-01-2638
Analysis of pressure transients in brake system is very important for calculating brake force development, especially for vehicles mounted on ABS (Antilock braking system). This paper introduces an analytical dynamic model of the air-over-hydraulic (AOH) brake system mounted on heavy-duty off-highway vehicle (HOV). The paper relies on physical arguments to develop the mathematic models for the brake system components. And then a generalized AOH brake system, based on the systems analysis level for the components, is formulated in detail. The foundation drum brake is presented with a novel modeling method for the interaction with the apply system. And the pipeline hysteresis and fluid fluctuation of the brake system are well researched. Experiments are preformed on a bench setup and a real vehicle of the AOH brake system and the experimental data is compared with the simulation results. Preliminary analysis shows that the simulation tracks the data closely.
Technical Paper

Local Path Planning and Tracking Control Considering Tire Cornering Stiffness Uncertainty

2021-04-06
2021-01-0339
In autonomous driving, variations in tire vertical load, tire slip angle, road conditions, tire pressure and tire friction all contribute to uncertainty in tire cornering stiffness. Even the same tire may vary slightly during the manufacturing process. Therefore, the uncertainty of tire cornering stiffness has an important influence for autonomous driving path planning and control strategies. In this paper, the Chebyshev interval method is used to represent the uncertainty of tire cornering stiffness and is combined with a model predictive control algorithm to obtain the trajectory interval bands under local path planning and tracking control. The accuracy of the tire cornering stiffness model and the path tracking efficiency are verified by comparing with the path planning and control results without considering the corner stiffness uncertainties.
Technical Paper

Neural-Network-Based Suspension Kinematics and Compliance Characteristics and Its Implementation in Full Vehicle Dynamics Model

2022-03-29
2022-01-0287
Suspension kinematics and compliance strongly influence the handling performance of the vehicle. The kinematics and compliance characteristics are determined by the suspension geometry and stiffness of suspension bodies and elastic components. However, it is usually inefficient to model all the joints, bushings, and linkage deformation in a full vehicle model. By transforming the complex modeling problem into a data-driven problem tends to be a good solution. In this research, the neural-network-based suspension kinematics and compliance model is built and implemented into a 17 DOF full vehicle model, which is a hybrid model with state variables expressed in the global coordinate system and vehicle coordinate system. The original kinematics and compliance characteristics are derived from multibody dynamics simulation of the suspension system level.
Technical Paper

Semi-Active Control of ISD In-Wheel Motors Suspension with Dynamic Vibration Absorber

2022-03-29
2022-01-0285
Electric vehicles driven by in-wheel-motor have the advantages of compact structure and high transmission efficiency, which is one of the most ideal energy-saving, environmentally friendly, and safe driving forms in the future. However, the addition of the in-wheel-motor significantly increases the unsprung mass of the vehicle, resulting in a decrease in the mass ratio of the vehicle body to the wheel, which will deteriorate the ride comfort and safety of the vehicle. To improve the vibration performance of in-wheel-motor driven vehicles, a semi-active inerter-spring-damper (ISD) suspension with in-wheel-motor (IWM) dynamic vibration absorber (DVA) of the electric wheel is proposed in this paper. Firstly, a structure of in-wheel-motor DVA is proposed, which converts the motor into a dynamic vibration absorber of the wheel to suppress the vibration of the unsprung mass.
Technical Paper

Synthesis of Multi-Axle Steering System of Heavy Duty Vehicle Based on Probability of Steering Angle

2000-12-04
2000-01-3434
In the paper, the kinematics model and a mathematical optimization model for the multi-axle steering system of heavy-duty vehicle are established based on the mechanism kinematics analysis. A new weight function is designed considering the probability of steering angle. Takes 10×8 heavy-duty vehicle as an example, the parameters of multi-axle steering system are optimized. The result shows that the result with weight function has better effect than other conditions. We also develop mechanism kinematics analysis and simulation software. The work in the paper will help to guide the design of steering system of multi-axle steering heavy-duty vehicle.
Technical Paper

Vibration Property Analysis of Turbocharger Blade

1999-03-01
1999-01-1229
Free vibration of the blades of one radial-flow turbocharger is analyzed by the finite element method, and the natural frequencies and modes are obtained, the numerical results are in good agreement with the experimental ones. Resonant vibration of the compressor blade and turbine blade is analyzed respectively, then the resonance interference analysis of the blades is presented, the resonance occurrence probabilities of the blades at the rotating operation speed of the turbocharger is obtained, finally the working reliability of the blades is evaluated.
Technical Paper

Experimental Study of Unbalanced Multiple Propeller Shaft

2018-04-03
2018-01-1398
The imbalance of propeller shaft is an excitation to the vehicle structure and causes noise and vibration. This paper presents an experimental study of effects of propeller shaft imbalance on vehicle vibration characteristics. A two-piece propeller shaft with unbalance is used in real vehicle test. The vehicle vibration is characterized by accelerations of the cabin floor and of the bearing which supports the propeller shaft. Through the experiment, some interesting phenomena are observed.
Technical Paper

Fractional Derivative Rigid Ring Tire Model with Berg Friction for Vehicle Dynamic Analysis

2021-04-06
2021-01-0330
The tire is one of the key components that affect vehicle performance and ride quality. The rigid ring model has been widely used in the dynamic simulation of tire rolling uneven road surface, and calculate the tire stiffness and force of rim under quasi-static conditions. However, the traditional spring-damping between rim and belt is not accurate enough to describe the viscous damping force and hysteretic behavior of rubber. Therefore, it is necessary to propose a new rigid ring model, considering the viscoelasticity of tire side rubber and hysteretic behavior of rubber, to better adapt to the intermediate frequency response of tire. In this paper, the rigid ring model introduces the fractional derivative damping and friction force element to enhance the dynamic response of tire in higher frequency. Linear damping is replaced by a three-parameter fractional-order derivative damping model, and a Berg friction element was added between rim and belt.
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