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In this paper, the dynamic stress of the front subframe of a passenger car was obtained using modal stress recovery method to estimate the fatigue life. A finite element model of the subframe was created and its accuracy was checked by modal test in a free hanging state. Furthermore, the whole vehicle rigid-flexible coupling model of the passenger car was built up while taking into account the flexibility of the subframe. Meanwhile, the road test data was used to verify the validity of the dynamic model. On this basis, the modal displacement time histories of the subframe were calculated by a dynamic simulation on virtual proving ground consisting of Belgian blocks, cobblestone road and washboard road. By combining the modal displacement time histories with modal stress tensors getting from normal mode analysis, the dynamic stress time histories of the subframe were obtained through modal stress recovery method.

Based on the traditional heavy commercial vehicle, hydraulic hub-motor drive vehicle (HHMDV) is equipped with a hydraulic hub-motor auxiliary drive system, which makes the vehicle change from the rear-wheel drive to the four-wheel drive to improve the traction performance on low-adhesion road. In the typical operating mode of the vehicle, the leakage of the hydraulic system increases because of the oil temperature rising, this makes the control precision of the hydraulic system drop. Therefore, a temperature compensation control strategy for the assist mode is proposed in this paper. According to the principle of flow continuity, considering the loss of the system and the expected wheel speed, the control strategy of multifactor target pump displacement based on temperature compensation is derived. The control strategy is verified by the co-simulation platform of MATLAB/Simulink and AMESim.

In this paper, a shock absorber physical model is developed. Firstly, a rebound valve model which is based on its structure parameters is built through using the large deflection theory. The von Karman equations are introduced to discover the physical relationships between the load and the deflection of valve discs. An analytical solution of the von Karman equations is then deducted via perturbation method. Secondly, the flow equations and the pressure equations of the shock absorber operating are investigated. The relationship between fluid flow rate and pressure drop of rebound valve is analyzed based on the analytical solution of valve discs deflection. Thirdly, an inter-iterative process of flow rate and pressure drop is employed in order to adequately consider the influence of fluid flow on damping force. Finally, the physical model is validated by comparing the experimental data with the simulation output.

A high-precision steady state tire model is critical in the tire and vehicle matching research. For the moment, the popular Magic Formula model is an empirical model, which requires the pure and combined test data to identify the model parameters. Although MTS Flat-trac is an efficient tire test rig, the long test period and high test cost of a complete tire model tests for handling are yet to be solved. Therefore, it is necessary to explore a high accuracy method for predicting tire complex mechanical properties with as few test data as possible. In this study, a method for predicting tire combined slip characteristics from pure cornering and pure longitudinal test data has been investigated, and verified by comparing with the test data. Firstly, the prediction theory of UniTire model is introduced, and the formula for predicting combined slip characteristics based on constant friction coefficient is derived.

Electro-Hydraulic Brake (EHB) system is a kind of active control brake systems of automobile, the pedal from the calipers actuation separated and no longer limited by conventional hardware. The system may come together with ABS, ESP, and ASR function, also the communication with other systems is done via the CAN network. EHB system may be classified a “stepping stone” technology to full brake-by-wire and brings huge transform for the performance of braking system. In this paper, vehicle dynamic models were established and accomplished the control strategy for vehicle stability control with EHB system which can adjust wheel and vehicle motion, improve the lateral and longitudinal vehicle stability. This result was verified by simulation which shows that the controller is effective on improving the vehicle stability.

Embedded bus monitoring and fault diagnosis system, which was used on the hybrid vehicle was designed in this paper. And this system took the 32-bit embedded one as a hardware platform, customized a WinCE6.0 operation system and used EVC as the tool to design the embedded application. The functions of CAN communication, protocol defamations etc were realized. Good human-computer interaction is developed and the system has already been applied on the bus.

Using the nonlinear finite element analysis, three nonlinear characteristics of the rubber gasbag of the air spring on the bus are thoroughly analyzed, including the nonlinear characteristic of the rubber gasbag with multi layers of composite materials, the nonlinear large displacement geometry characteristic of the rubber gasbag on working, and the nonlinear contact characteristic of the rubber gasbag when contacts the pedestal and the top cover plate. A model is build and the nonlinear characteristic of the air spring on the bus is analyzed using the ABAQUS software. At last, the article discusses parameters that influence on the characteristic of the air spring for the bus.

A multitude of recent studies are suggestive of the EV as a paramount representative of the NEV, its development direction is transformed from “individuals adapt to vehicles” to “vehicles serve for occupants”. The multi-mode drive control technology is relatively mature in traditional auto control sphere, however, a host of EV continues to use a single control strategy, which lacks of flexibility and diversity, little if nothing interprets the vehicle performances. Furthermore, due to the complex road environment and peculiarity of vehicle occupants that different requirement has been made for vehicle performance. To solve above problems, this paper uses the key technology of mathematical statistics process in MATLAB, such as the mean, linear fitting and discrete algorithms to clean up, screening and classification the original data in general rules, and based on short trips in the segments of kinematics analysis method to establish a representative of quintessential driving cycle.

In order to predict the fatigue life of thrust rod heavy duty commercial vehicle balanced suspension, based on the continuum mechanics theory, the fatigue life prediction model of rubber with equivalent effect as damage parameter is established. Based on the equivalent stress and fatigue cumulative damage theory, the fatigue damage evolution equation of rubber material expressed by stress is derived by using the strain energy function. The general fatigue life model is established by using the maximum logarithmic principal strain as the damage parameter. The finite element model of the thrust rod is established, and the stress distribution of the spherical hinge rubber layer and the easy damage area are analyzed. Based on the equivalent stress calculation results and the axial tension stress and strain data of the rubber material, the accuracy of the results of the finite element calculation is verified.

To improve traditional heavy commercial vehicles performance, this paper introduces a novel hydraulic hub-motor auxiliary system, which could achieve auxiliary driving and auxiliary braking function. Firstly, the system configuration and operation modes are described. In order to achieve coordinating control and distribution of the engine power between mechanical and hydraulic paths, the paper proposes an optimal algorithm based on enhance of vehicle slip efficiency and the results show that displacement of hydraulic variable pump relates with the transmission gear ratio. And then the hydraulic pump displacement controller is designed, in which the feedforward and feedback strategy is adopted. Considering the characteristics of hydraulic hub-motor auxiliary system, a layered auxiliary drive control strategy is proposed in the paper, which includes signal layers, core control layers and executive layers.

A novel torque-coupling architecture for hybrid electric vehicles is proposed. The torque-coupling device is based on automated manual transmission (AMT), which is highly efficient and provides six gears for the engine and three gears for each motor to enable the engine and the motors to work at high-efficiency levels in most cases. The proposed power-shift AMT (P-AMT) does not have a hydraulic torque converter and wet clutches, which dampen the driveline shock. Thus, the drivability control of the P-AMT becomes a challenging issue. Accurate engine, motor model and transmission model have been built and the dynamic control of the gear shift process of PAMT in hybrid mode is simulated. The electric motors compensate for the traction loss during the gear shift of the engine.

Gear transmission is widely used in mechanical transmission system and acts an important role in automotive industry. Manufacturing errors, assembly looseness, gear wear issues may result in gear backlash, noise and fatigue damage seriously affecting efficiency and service life of gear transmission. For gear transmission assembled, it is important to monitor the conditions of gear meshing and prevent the occurrence of dangerous situations. How to define the issues of gear tooth wear, misaligned bearing, gear eccentricity, backlash, and how to find faulty planetary gear sets and specific issues existing in gear transmission are meaningful and significant to ensure the quality of product. This paper starts from the analysis on gearing mechanism. Based on the behaviors represented by the issues, gear tooth wear, misaligned bearing, gear eccentricity and backlash are demonstrated and explained in detail.

A braking force distribution strategy in integrated braking system composed of the main braking system and the auxiliary braking system based on braking pad wear control and hitch force control under non-emergency braking condition is proposed based on the Electronically Controlled Braking System (EBS) to reduce the difference in braking pad wear between different axles and to decrease hitch force between tractors and trailers. The proposed strategy distributes the braking force based on the desired braking intensity, the degree of the braking pad wear and the limits of certain braking regulations to solve the coupling problems between braking safety, economical efficiency of braking and the comfort of drivers. Computer co-simulations of the proposed strategy are performed.

Aiming at the low transmission efficiency and power density of the hydraulic automatic transmission (AT), and the increasingly complex structure of its planetary gear with the increase of transmission gears, this paper proposes a new type of binary logic transmission (BLT), which adopts the double internal meshing planetary row (DIMPR), based on a heavy-duty commercial vehicle. By introducing the concept of BLT and analyzing the transmission performance of the DIMPR, the process of scheme design of binary double internal meshing planetary gear transmission (BDIMPGT) is established. According to the structural characteristics of the DIMPG, the support structure of the planetary gear is designed based on CAD and CATIA. In the structural design of binary clutches, V-groove clutch parts are coupled to the transmission case, planetary carrier, and sun shaft, respectively, in each DIMPG.

The RON(Research Octane Number) is the most important indicator of motor petrol, and the petrol refining process is one of the important links in petrol production. However, RON is often lost during petrol refining and RON Loss means the value of RON lost during petrol refining. The prediction of the RON loss of petrol during the refining process is helpful to the improvement of petrol refining process and the processing of petrol. The traditional RON prediction method relied on physical and chemical properties, and did not fully consider the high nonlinearity and strong coupling relationship of the petrol refining process. There is a lack of data-driven RON loss models. This paper studies the construction of the RON loss model in the petrol refining process.

Intake system is an important noise source for commercial vehicles, which has a significant impact on their NVH performance. To predict the intake noise more accurately, a new one-dimensional prediction model is proposed in this paper. An air compressor model is introduced into the traditional model, and the acoustic properties of the intake system are simulated by GT-power. The simulation data of the inlet noise is obtained to make a comparison with the inlet noise data acquired from a test. The result shows that the proposed model can make a more precise prediction of the inlet noise. Compared with the traditional model, the proposed model can identify the noise coming from the air compressor, and achieve a more accurate prediction of the total sound pressure level of the inlet noise.

In this paper, tensile experiments were performed on the dorsal and ventral skin of rats, and the mechanical properties of the skin in these two sites were compared and analyzed. A three-factor experimental protocol of site (dorsal and ventral), strain rate (0.71s-1, 7.1×10-3s-1), and sampling orientation (0°, 45° and 90° relative to the spine) was established for tensile test using the L6(31×22) orthogonal table modified from the standard orthogonal table L4 (23). Uniaxial tensile experiments were performed on rat skin samples to calculate the stress-strain curve. The failure strain energy was selected as the index, and the sum of squared deviations of the factors to the index was calculated by analysis of variance (ANOVA), and the contributions of the factors to the failure strain energy were evaluated. The results showed that the site factor has the largest effect on the tensile strain energy with a contribution of 88.9% and a confidence level of 95%.

It is generally considered that the material properties of foam are the most important factors in vehicle seat, which affect the human-seat interface pressure. Therefore, only the role of foam is usually considered when the finite element method is used to simulate the human-seat interface pressure. In this paper, the mechanical properties and the modeling method of commonly used seat cover material were studied. The models of the seat with and without cover were established respectively according to the real-vehicle seat geometric data, and the human-seat interface pressure was simulated after the seat and human model consisting of bones, soft tissue and skin were assembled. The simulation result was compared with the actual measurement results from test, which verified the accuracy of the simulation and the role of seat cover in the human-seat interface pressure simulation.

The powers generated by the skidding and slipping of a vehicle in unit time during driving are referred to as parasitic power. It has significant effects on wear on the tires, service life, and overall efficiency. However, existing methods to calculate parasitic power expressions that are not solvable in some cases, the reasonableness of the results of their calculations cannot be verified by experiments and the parameters of the loader cannot be calculated during the design of the vehicle. In this paper, we systematically analyze the mechanism of generation of parasitic power based on the differences in the radii of the tires of loaders. We innovatively propose a theoretical calculation method to calculate the wheel circumference parasitic work during the design of the loader. The results of experiments show that errors between the theoretical and experimental values of the wheel circumference parasitic work calculated under various working conditions were smaller than 5%.

In this paper, it was researched the degradation characteristics of catalytic performance of three kinds of DPFs (C1, C2 and C3, with precious metal concentrations being 15, 25 and 35 g/ft3 respectively) after diesel truck aging. It is found out that the crystallinity of three kinds of DPF samples (Used) in full vehicle aging was higher than that of fresh samples (Fresh) and aged samples (Aged) in the laboratory. Compared with Fresh samples, the concentration of Pt atom in precious metal on the surface of Aged and Used samples tends to decrease in most cases. Activities to CO and C3H8 of Aged and Used samples of three kinds of DPFs had all been degraded, and activity degradation showed a substantial correlation with concentration reduction rate of precious metal on the carrier surface. NO2 productivity of Used samples all rose. Crystallinity of DPF samples after full vehicle aging in Inlet, Middle and Outlet areas successively increased.