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Journal Article

A History of Space Toxicology Mishaps: Lessons Learned and Risk Management

2009-07-12
2009-01-2591
After several decades of human spaceflight, the community of space-faring nations has accumulated a diverse and sometimes harrowing history of toxicological events that have plagued human space endeavors almost from the very beginning. Some lessons have been learned in ground-based test beds and others were discovered the hard way - when human lives were at stake in space. From such lessons one can build a risk-management framework for toxicological events to minimize the probability of a harmful exposure, while recognizing that we cannot predict all possible events. Space toxicologists have learned that relatively harmless compounds can be converted by air revitalization systems into compounds that cause serious harm to the crew.
Journal Article

Systematic Optimization of an Exhaust System to Meet Noise Radiation Criteria at Idle

2014-04-01
2014-01-0006
Exhaust noise is a major contributor to the radiated noise level of a vehicle, especially at idle. The radiated noise level has to meet a certain criteria based on regulation and consumer demand. In many cases, the problem appears after the vehicle is manufactured and the tailpipe noise measurement is performed indicating a high noise level that needs to be reduced. This paper describes one of those cases where the radiated noise level of a certain passenger car at idle was required to be reduced by 6 dB(A). The exhaust system consists of one main muffler and one auxiliary muffler. A 1D two-port model of the exhaust system including the two mufflers was built using commercial software. This model was validated against the measurement of the two-port matrix of both mufflers. The model was then used together with tailpipe noise measurements to estimate the characteristics of the source strength and impedance.
Technical Paper

The Effects of Sulfated Ash, Phosphorus and Sulfur on Diesel Aftertreatment Systems - A Review

2007-07-23
2007-01-1922
This paper reviews the relevant literature on the effects of sulfated ash, phosphorus, and sulfur on DPF, LNT, and SCR catalysts. Exhaust backpressure increase due to DPF ash accumulation, as well as the rate at which ash is consumed from the sump, were the most studied lubricant-derived DPF effects. Based on several studies, a doubling of backpressure can be estimated to occur within 270,000 to 490,000 km when using a 1.0% sulfated ash oil. Postmortem DPF analysis and exhaust gas measurements revealed that approximately 35% to 65% less ash was lost from the sump than was expected based on bulk oil consumption estimates. Despite significant effects from lubricant sulfur and phosphorus, loss of LNT NOX reduction efficiency is dominated by fuel sulfur effects. Phosphorus has been determined to have a mild poisoning effect on SCR catalysts. The extent of the effect that lubricant phosphorus and sulfur have on DOCs remains unclear, however, it appears to be minor.
Technical Paper

Access Systems for Partial Gravity Exploration & Rescue: Results from Prototype Testing in an Analog Environment

2007-07-09
2007-01-3033
An EVA simulation with a medical contingency scenario was conducted in 2006 with the NASA Haughton-Mars and EVA Physiology System and Performance Projects, to develop medical contingency management and evacuation techniques for planetary surface exploration. A rescue/evacuation system to allow two rescuer astronauts to evacuate one incapacitated astronaut was evaluated. The rescue system was utilized effectively to extract an injured astronaut up a slope of15-25° and into a surface mobility rover for transport to a simulated habitat for advanced medical care. Further research is recommended to evaluate the effects of reduced gravity and to develop synergies with other surface systems for carrying out the contingency procedures.
Technical Paper

Weathering of Thermal Control Coatings

2007-07-09
2007-01-3020
Spacecraft radiators reject heat to their surroundings. Radiators can be deployable or mounted on the body of the spacecraft. NASA's Crew Exploration Vehicle is to use body mounted radiators. Coatings play an important role in heat rejection. The coatings provide the radiator surface with the desired optical properties of low solar absorptance and high infrared emittance. These specialized surfaces are applied to the radiator panel in a number of ways, including conventional spraying, plasma spraying, or as an appliqué. Not specifically designed for a weathering environment, little is known about the durability of conventional paints, coatings, and appliqués upon exposure to weathering and subsequent exposure to solar wind and ultraviolet radiation exposure. In addition to maintaining their desired optical properties, the coatings must also continue to adhere to the underlying radiator panel.
Technical Paper

Crew Exploration Vehicle Environmental Control and Life Support Fire Protection Approach

2007-07-09
2007-01-3255
As part of preparing for the Crew Exploration Vehicle (CEV), the National Aeronautics and Space Administration (NASA) worked on developing the requirements to manage the fire risk. The new CEV poses unique challenges to current fire protection systems. The size and configuration of the vehicle resembles the Apollo capsule instead of the current Space Shuttle or the International Space Station. The smaller free air volume and fully cold plated avionic bays of the CEV requires a different approach in fire protection than the ones currently utilized. The fire protection approach discussed in this paper incorporates historical lessons learned and fire detection and suppression system design philosophy spanning from Apollo to the International Space Station.
Technical Paper

Improvement of Risk Assessment from Space Radiation Exposure for Future Space Exploration Missions

2007-07-09
2007-01-3116
Protecting astronauts from space radiation exposure is an important challenge for mission design and operations for future exploration-class and long-duration missions. Crew members are exposed to sporadic solar particle events (SPEs) as well as to the continuous galactic cosmic radiation (GCR). If sufficient protection is not provided the radiation risk to crew members from SPEs could be significant. To improve exposure risk estimates and radiation protection from SPEs, detailed evaluations of radiation shielding properties are required. A model using a modern CAD tool ProE™, which is the leading engineering design platform at NASA, has been developed for this purpose. For the calculation of radiation exposure at a specific site, the cosine distribution was implemented to replicate the omnidirectional characteristic of the 4π particle flux on a surface.
Technical Paper

Energy Analysis of an Enclosed, Long-Duration Planetary Habitat Test-Bed

1998-07-13
981711
An energy balance was performed on the life support equipment used during the Phase III, 90-day, human Lunar-Mars Life Support Test Project at the Johnson Space Center. The purpose of the analysis was to account for all the energy sources, uses, and losses in the test-bed. Knowledge from this task may allow more energy efficient designs to be developed. Control volumes were defined and energy balance equations were generated for major systems. The analyses succeeded in balancing the energy fairly well for several systems. Further, the data showed that inefficiencies existed, and means of design optimization were subsequently suggested.
Technical Paper

An EVA Mission Planning Tool based on Metabolic Cost Optimization

2009-07-12
2009-01-2562
An extravehicular activity (EVA) path-planning and navigation tool, called the Mission Planner, has been developed to assist with pre-mission planning, scenario simulation, real-time navigation, and contingency replanning during astronaut EVAs, The Mission Planner calculates the most efficient path between user-specified waypoints. Efficiency is based on an exploration cost algorithm, which is a function of the estimated astronaut metabolic rate. Selection of waypoints and visualization of the generated path are realized within a 3D mapping interface through terrain elevation models. The Mission Planner is also capable of computing the most efficient path back home from any point along the path.
Technical Paper

Axiomatic Design of Automobile Suspension and Steering Systems: Proposal for a Novel Six-Bar Suspension

2004-03-08
2004-01-0811
The existing vehicle designs exhibit a high level of coupling. For instance the coupling in the suspension and steering systems manifests itself through the change in wheel alignment parameters (WAP) due to suspension travel. This change in the WAP causes directional instability and tire-wear. The approach of the industry to solve this problem has been twofold. The first approach has been optimization of suspension link lengths to reduce the change in WAP to zero. Since this is not possible with the existing architecture, the solution used is the optimization of the spring stiffness K to get a compromise solution for comfort (which requires significant suspension travel and hence a soft spring) and directional stability (which demands least possible change in wheel alignment parameters and hence a stiff spring).
Technical Paper

Testing and Analysis of an Environmental System Test Stand

2003-07-07
2003-01-2361
Thermal control systems for space application plant growth chambers offer unique challenges. The ability to control temperature and humidity independently gives greater flexibility for optimizing plant growth. Desired temperature and relative humidity range vary widely from 15°C to 35°C and 65% to 85% respectively. On top of all of these variables, the thermal control system must also be conservative in power and mass. These requirements to develop and test a robust thermal control system for space applications led to the design and development of the Environmental System Test Stand (ESTS) at NASA Johnson Space Center (JSC). The ESTS was designed to be a size constrained, environmental control system test stand with the flexibility to allow for a variety of thermal and lighting technologies. To give greater understanding to the environmental control system, the development of the ESTS included both mathematical models and the physical test stand.
Technical Paper

Solar Proton Event Observations at Mars with MARIE

2003-07-07
2003-01-2329
The 2001 Mars Odyssey spacecraft Martian Radiation Environment Experiment (MARIE) is a solid-state silicon telescope high-energy particle detector designed to measure galactic cosmic radiation (GCR) and solar particle events (SPEs) in the 20 – 500 MeV/nucleon energy range. In this paper we discuss the instrument design and focus on the observations and measurements of SPEs at Mars. These are the first-ever SPE measurements at Mars. The measurements are compared with the geostationary GOES satellite SPE measurements. We also discuss some of the current interplanetary particle propagation and diffusion theories and models. The MARIE SPE measurements are compared with these existing models.
Technical Paper

Space Life Support from the Cellular Perspective

2001-07-09
2001-01-2229
Determining the fundamental role of gravity in vital biological systems in space is one of six science and research areas that provides the philosophical underpinning for why NASA exists. The study of cells, tissues, and microorganisms in a spaceflight environment holds the promise of answering multiple intriguing questions about how gravity affects living systems. To enable these studies, specimens must be maintained in an environment similar to that used in a laboratory. Cell culture studies under normal laboratory conditions involve maintaining a highly specialized environment with the necessary temperature, humidity control, nutrient, and gas exchange conditions. These same cell life support conditions must be provided by the International Space Station (ISS) Cell Culture Unit (CCU) in the unique environment of space. The CCU is a perfusion-based system that must function in microgravity, at unit gravity (1g) on earth, and from 0.1g up to 2g aboard the ISS centrifuge rotor.
Technical Paper

Thermal Analysis of Compressible CO2 Flow for PFE TeSS Nozzle of Fire Detection System

2002-07-15
2002-01-2347
A thermal analysis of the compressible carbon dioxide (CO2) flow for the Portable Fire Extinguisher (PFE) system has been performed. A SINDA/FLUINT model has been developed for this analysis. The model includes the PFE tank and the Temporary Sleep Station (TeSS) nozzle, and both have an initial temperature of 72 °F. In order to investigate the thermal effect on the nozzle due to discharging CO2, the PFE TeSS nozzle pipe has been divided into three segments. This model also includes heat transfer predictions for PFE tank inner and outer wall surfaces. The simulation results show that the CO2 discharge rates and component wall temperatures fall within the requirements for the PFE system. The simulation results also indicate that after 50 seconds, the remaining CO2 in the tank may be near the triple point (gas, liquid and solid) state and, therefore, restricts the flow.
Technical Paper

Space Crew Radiation Exposure Analysis System Based on a Commercial Stand-Alone CAD System

1992-07-01
921372
Major improvements have recently been completed in the approach to spacecraft shielding analysis. A Computer-Aided Design (CAD)-based system has been developed for determining the shielding provided to any point within or external to the spacecraft. Shielding analysis is performed using a commercially available stand-alone CAD system and a customized ray-tracing subroutine contained within a standard engineering modeling software package. This improved shielding analysis technique has been used in several vehicle design projects such as a Mars transfer habitat, pressurized lunar rover, and the redesigned Space Station. Results of these analyses are provided to demonstrate the applicability and versatility of the system.
Technical Paper

An Experimental Study of Piston Skirt Roughness and Profiles on Piston Friction Using the Floating Liner Engine

2016-04-05
2016-01-1043
The piston skirt is an important contributor of friction in the piston assembly. This paper discusses friction contributions from various aspects of the piston skirt. A brief study of piston skirt patterns is presented, with little gains being made by patterning the piston skirt coating. Next the roughness of the piston skirt coating is analyzed, and results show that reducing piston skirt roughness can have positive effects on friction reduction. Finally, an introductory study into the profile of the piston skirt is presented, with the outcome being that friction reduction is possible by optimizing the skirt profile.
Technical Paper

Turbocharger Speed Estimation via Vibration Analysis

2016-04-05
2016-01-0632
Due to demanding legislation on exhaust emissions for internal combustion engines and increasing fuel prices, automotive manufacturers have focused their efforts on optimizing turbocharging systems. Turbocharger system control optimization is difficult: Unsteady flow conditions combined with not very accurate compressor maps make the real time turbocharger rotational speed one of the most important quantities in the optimization process. This work presents a methodology designed to obtain the turbocharger rotational speed via vibration analysis. Standard knock sensors have been employed in order to achieve a robust and accurate, yet still a low-cost solution capable of being mounted on-board. Results show that the developed method gives an estimation of the turbocharger rotational speed, with errors and accuracy acceptable for the proposed application. The method has been evaluated on a heavy duty diesel engine.
Technical Paper

Multi-objective Optimization of a Multifunctional Structure through a MOGA and SOM based Methodology

2013-09-17
2013-01-2207
A Multi-Objective Optimization (MOO) problem concerning the thermal control problem of Multifunctional Structures (MFSs) is here addressed. In particular the use of Multi-Objective algorithms from an optimization tool and Self-Organizing Maps (SOM) is proposed for the identification of the optimal topological distribution of the heating components for a multifunctional test panel, the Advanced Bread Board (ABB). MFSs are components that conduct many functions within a single piece of hardware, shading the clearly defined boundaries that identify traditional subsystems. Generally speaking, MFSs have already proved to be a disrupting technology, especially in aeronautics and space application fields. The case study exploited in this paper refers to a demonstrator breadboard called ABB. ABB belongs to a particular subset of an extensive family of MFS, that is, of thermo-structural panels with distributed electronics and a health monitoring network.
Technical Paper

Optimization of Gear Shifting and Torque Split for Improved Fuel Efficiency and Drivability of HEVs

2013-04-08
2013-01-1461
Decreasing fuel consumption and emissions in automobiles has been an active research topic in recent years. Vehicles with alternative powertrain systems, especially hybrid-electric vehicles (HEVs), have shown significant reduction in fuel consumption and emissions, and therefore have attracted many researchers to this field. The focus is usually on the development of optimal power management control methods. For parallel HEVs, the primary control variable is the torque split between the internal combustion engine and the electric motor. More advanced approaches also simultaneously search for the optimal gear number and engine on/off state, which can further reduce the fuel consumption but also complicate the problem. In the literature on HEVs, the emphasis is typically only on fuel efficiency and sometimes the emissions. The drivability of the vehicle is usually not considered during the optimization process.
Technical Paper

Rapid Microbial Analysis during Simulated Surface EVA at Meteor Crater: Implications for Human Exploration of the Moon and Mars

2006-07-17
2006-01-2006
Procedures for rapid microbiological analysis were performed during simulated surface extra-vehicular activity (EVA) at Meteor Crater, Arizona. The fully suited operator swabbed rock (‘unknown’ sample), spacesuit glove (contamination control) and air (negative control). Each swab sample was analyzed for lipopolysaccharide (LPS) and β-1, 3-glucan within 10 minutes by the handheld LOCAD PTS instrument, scheduled for flight to ISS on space shuttle STS-116. This simulated a rapid and preliminary ‘life detection’ test (with contamination control) that a human could perform on Mars. Eight techniques were also evaluated for their ability to clean and remove LPS and β-1, 3-glucan from five surface materials of the EVA Mobility Unit (EMU). While chemical/mechanical techniques were effective at cleaning smooth surfaces (e.g. RTV silicon), they were less so with porous fabrics (e.g. TMG gauntlet).
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