Search Results

This paper describes simultaneous attainment in improving fuel consumption, output power and reducing HC emissions with a direct injection S.I. engine newly developed in Nissan. Straight intake port is adopted to increase discharge coefficient under WOT operation and horizontal swirl flow is generated by a swirl control valve to provide stable stratified charge combustion under part load conditions. As a result, fuel consumption is reduced by more than 20% and power output is improved by approximately 10%. Moreover, unburned HC is reduced by equivalently 30% in engine cold start condition. An application of diagnostic and numerical simulation tools to investigate and optimize various factors are also introduced.

This paper describes the relationship between the design parameters used to define the geometry of an automotive torque converter and the resultant efficiency in relation to the internal flow characteristics. Taking the turbine bias angle and the contraction ratio of the pump flow passage as specific examples, the effects of each design parameter on the internal flow characteristics and the occurrence of loss were analyzed. A three-dimensional viscous flow analysis code was used in the numerical computation procedure and a method developed independently by the authors was used in the loss analysis. The flow near the wall was visualized experimentally using a technique resembling the so-called oil film method. The visualized results showed good qualitative agreement with the numerical analysis results.

Three-dimensional combustion simulation tools together with the Universal Coherent Flamelet Model (UCFM), a flame propagation model, have been applied to SI lean-burn combustion to study the influence of the equivalence ratio on the amount of unburned hydrocarbons (HCs). Unburned HCs from piston-cylinder crevices were taken into the consideration by using a calculation grid incorporating the actual crevice volume and shape and by applying an autoignition model to post-flame phenomena. The calculation results show the general tendencies for the total amount of unburned HCs and their distribution in the combustion chamber.

A transient knock prediction technique has been developed by coupling a zero-dimensional knocking simulation with chemical kinetics and a one-dimensional gas exchange engine model to study the occurrence of transient knock in SI engines. A mixed chemical reaction mechanism of the primary reference fuels was implemented in the two-zone combustion chamber model as the auto-ignition model of the end-gas. An empirical correlation between end-gas auto-ignition and knock intensity obtained through intensive analysis of experimental data has been applied to the knocking simulation with the aim of obtaining better prediction accuracy. The results of calculations made under various engine operating parameters show good agreement with experimental data for trace knock sensitivity to spark advance.

This paper describes the numerical and experimental approaches that were applied to study swirl injectors that are widely used in direct-injection gasoline engines. As the numerical approach, the fuel and air flow inside an injector was first analyzed by using a two-phase flow analysis method [VOF (Volume of Fluid) model]. A time-series analysis was made of the flow though the injector and also of the air cavity that forms at the nozzle and influences fuel atomization. The calculated results made clear the process from initial spray formation to liquid film formation. Spray droplet formation was then analyzed with the synthesized spheroid particle (SSP) method. As the experimental approach, in order to measure the cavity factor that represents the liquid film thickness, nozzle exit flow velocities were measured by particle image velocimetry (PIV).

A new auto-ignition combustion model for performing multi-zone engine cycle simulations has been developed to investigate the characteristics of compression ignition combustion in gasoline engines. In this combustion model, the auto-ignition timing is predicted with a modified shell model and combustion speed is calculated with a three-region (burned, ignited and unburned) model. Engine cycle simulations performed with this model were used to analyze the effect of engine operating parameters, i.e., temperature and air-fuel distributions in the cylinder, on combustion characteristics. It was found that the air-fuel distribution in the cylinder has a large impact on combustion characteristics and knocking was prevented by creating a fuel-rich zone at the center of the cylinder under high load conditions. The fuel-rich zone works as an ignition source to ignite the surrounding fuel-lean zone. In this way, two-step combustion is accomplished through two separate auto-ignitions.

This paper presents a measurement technique to visualize the distribution of the in-cylinder mixture temperature and an experimental approach for analyzing the effect of the temperature distribution prior to ignition on homogeneous charge compression ignition (HCCI) combustion. First, a visualization technique for mixture temperature distribution based on the temperature dependence of laser induced fluorescence (LIF) was developed. As the next step, measurement of the temperature distribution was applied to an analysis of HCCI combustion. Controlled non-uniform temperature distributions in the mixture prior to ignition were generated by a special intake system with a completely divided intake port having separate electrical heaters.

A new numerical simulation system has been developed which predicts flow behavior of fuel film formed on intake port and combustion chamber walls of gasoline engines. The system consists of a film flow model employing film thickness as a dependent variable, an air flow model, and a fuel spray model. The system can analyze fuel film flow formed on any arbitrary three-dimensional configuration. Fuel film flow formed under a condition of continuous intermittent fuel injection and steady-state air flow was calculated, and comparison with experimental data showed the system possessing ability of qualitative prediction.

Coherent anti-Stokes Raman spectroscopy (CARS) temperature measurements were performed in the unburned gas in a spark ignition engine. First, as the residual gas mass fraction is one of the factor that is known to cause to autoignition, the effect of the residual gas mass fraction on the unburned gas temperature is estimated. In order to control the residual gas mass fraction, a skip fired cycle method was used., and the single cylinder test engine used in this study was fueled with gasoline (89.9 RON). The residual gas causes the unburned gas temperature to rise by approximately 55 K and it also produces a large temperature variation on the order of ±20 K when expressed as a standard deviation. Second, the unburned gas temperature of the single cylinder test engine and the 4 valve production engine was measured under steady-state engine operation in order to compare the residual gas mass fraction of the test engine with that of the production engine.

Laser induced fluorescence (LIF) is a useful method for visualizing the distribution of the air-fuel ratio in the combustion chamber. The way this method is applied mainly depends on the fluorescent tracer used, such as biacetyl, toluene, various aldehydes, fluoranthene or diethylketone, among others. Gasoline strongly absorbs light in the UV region, for example, at the 248-nm wavelength of broadband KrF excimer laser radiation. Therefore, when using this type of laser, iso-octane is employed as the fuel because it is transparent to 248-nm UV light. However, since the distillation curves of iso-octane and gasoline are different, it can be expected that their vaporization characteristics in the intake port and cylinder would also be different. The aim of this study was to find a better fuel for use with LIF at a broadband wavelength of 248 nm. Three tasks were undertaken in this study.

Flow measurement by laser Doppler velocimetry and visualization of in-cylinder fuel vapor motion by laser induced fluorescence were performed for various types of intake systems that generated several different combinations of swirl and tumble ratios. The measured results indicate that certain swirl and tumble ratios are needed to achieve charge stratification in the cylinder. Performance tests were also carried out to determine the combustion characteristics of each intake system. Then, the features of combustion when the charge stratification was realized was analyzed.

Since a 4-valve engine is less flexible in the design and location of the intake ports as compared with a conventional 2-valve engine, there are some difficulties in strengthening the air motion, including swirl and turbulence, in order to achieve stable combustion under lean mixture operation. This study examined air motion imporvements of 4-valve engine that result in a stable combustion with a lean mixture. These improvements are brought about by the installation of a swirl control valve in each intake port. The results of this study have clarified that the lean stable limit was extended from an air-fuel ratio of 21.5 to 26.3 under a partial load, by optimizing the location and diameter of aperture of the swirl control valve.

This paper presents a study of mixture formation in the combustion chamber of a direct-injection SI engine. In-cylinder flow measurement was conducted using laser Doppler velocimetry (LDV) and particle image velocimetry (PIV), and visualization of fuel vapor behavior was done using laser-induced fluorescence (LIF). Further, fast response flame ionization detector (FID) was used to measure the hydrocarbon (HC) concentrations in the vicinity of the spark plug. Thereby mixture concentrations in the vicinity of the spark plug, within the mixture distribution observed using LIF, were quantified. Results revealed that an upward flow forms near the center of the cylinder in the latter half of the compression stroke and goes from the piston crown toward the cylinder head. This upward flow is caused by the synergistic effect of the swirl motion generated in the cylinder and the cylindrical bowl provided in the piston crown eccentrically to the central axis of the cylinder.

In order to improve the accuracy of the coil temperature prediction, detailed fundamental experiments have been conducted on thermal resistances that are caused by the void air gap and contact surfaces. The thermal resistance of the coil around the air gap can be calculated by an air gap distance and air heat conductivity. Contact surface thermal resistance between the core and the housing was constant regardless of the press-fitting state in this experiment. Prediction accuracy of the coil temperature is improved by including the heat resistance characteristics that is obtained by the basic experiment to conjugate heat transfer analysis model.