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The adoption of the electronic controlled steering systems with new technologies has been extended in recent years. They have interactions with other complex vehicle subsystems and it is a hard task for the vehicle developer to find the best solution from huge number of the combination of parameter settings with track tests. In order to improve the efficiency of the steering system development, the authors had developed a steering bench test method for steering system using a Hardware-In-the-Loop Simulation (HILS). In the steering HILS system, vehicle dynamics simulation and the tie rod axial force calculation are required at the same time in the real-time simulation environment. The accuracy of the tie rod axial force calculation is one of the key factors to reproduce the vehicle driving condition. But the calculation cannot be realized by a commercial software for the vehicle dynamics simulation.

This study examined methods of machining a microsurface texture on the surface of the rolling elements of a toroidal continuously variable transmission (CVT) for improving the traction coefficient. The microsurface texture of the toroidal surfaces consists of tiny circumferential grooves (referred to here as micro grooves) and a mirror-like surface finish similar to the rolling surface of bearings. Hard turning with a cubic boron nitride (cBN) cutting tool, grinding with a cBN wheel and micro forming were applied to machine the micro grooves. The results made clear the practical potential of each method. A micro forming device was also developed for use in actual production. A mirror-like surface finish and micro crowning of the convex portions of the microsurface texture were simultaneously executed by superfinishing them with a fine-grained elastic superfinishing stone.

Knowledge mapping is a first and mandatory step in creation of system architecture. This paper considers the conceptual modeling of automotive systems, and discusses the creation of a knowledge-based model with respect to the Object Process Methodology an approach used in designing intelligent systems by depicting them using object models and process models. With this knowledge, systems engineer should consider what a product is comprised of (its structure), how it operates (its dynamics), and how it interacts with the environment. As systems have become more complex, a prevalent problem in systems development has been the number of accruing errors. A clearly defined and consistent mapping of knowledge regarding structure, operation and interaction is necessary to construct an effective and useful system. An interactive, iterative and consistent method is needed to cope with this complex and circular problem.

In order to build a useful and comfortable in-car human machine interface systems, the information presentation method should be easy to understand (low mental workload) and one should be able to respond with ease to the information presented (low response workload). We are making efforts to establish an evaluation method that would differentiate between mental workload and response workload. Here, we present the results of our trial using brain waves measurements (Eye Fixation Related Potentials). We focus on the relation between P3 latencies and drivers response workload compared to mental workload in a task involving eye movements. Previous experiments showed that P3 latency correlates strongly with the amount of information presented. The current experiment shows that P3 latencies seem to be independent to the type of response the subject is requested to perform.

This paper proposes a method of estimating road friction and tire slip angle in a cornering maneuver. The method can estimate front tire road friction accurately at low lateral acceleration because it is based on the tire self-aligning torque (SAT) that exhibits high sensitivity to road friction at low slip angles. Road friction and tire slip angle, which are mutually interdependent, are estimated simultaneously using an extended Kalman filter designed around a model describing the relationship between road friction and SAT and a vehicle lateral dynamic model. The front tire SAT is calculated with a mathematical model that describes the torque transmission characteristics from the electric power steering torque to SAT. Therefore, the proposed method is readily applicable to production vehicles. Results of an experimental study show that the change in road friction is instantaneously estimated at low lateral acceleration.

Traction control systems (TCSs) serve to control brake pressure and engine torque, thereby reducing driving wheel spin for improved stability and handling. Systems are divided into two basic types by the brake control configuration. One type is a one-channel left-right common control system and the other is a two-channel individual control system. This paper presents an analysis of these two types of TCS configurations in terms of handling, acceleration, stability, yaw convergence and other performance parameters. The systems are compared with and without a limited-slip differential (LSD) under various road conditions, based on experimental data and computer simulations. As a result of this work, certain Nissan models are now equipped with a new Nissan Traction Control System with a rear viscous LSD (Nissan V-TCS), which provides both the advantages of a rear viscous LSD in a small slip region and a two-channel TCS in a large slip region.

A set of devices for measurement of human balance orientation and eye movements in weightlessness was developed for neurovestibular experiments on Spacelab. The experiments involve astronaut motion, limb position changes, and moving visual fields, measurements are made of eye movements, muscular activity and orientation perception. This joint US/Canadian research program represent a group of closely related experiments designed to investigate space motion sickness, any associated changes in otolith-mediated responses occurring during weightlessness, and the continuation of changes to postflight conditions. The otoliths are a component of the vestibular apparatus which is located in the middle ear. It is responsible for maintaining the body's balance. Gravitational pull on the otoliths causes them to constantly appraise the nervous system of the position of the head with respect to the direction of gravity.

This paper proposes a new hierarchical optimization technique for the vehicle body structure, by combining topology optimization and shape optimization based on the traction method. With the proposed approach, topology optimization is first performed on the overall allowable design domain in 3D. The surface is extracted from the optimization result and converted to a thin shell structure. Shape optimization based on the traction method is then applied to obtain an overall optimal body shape. In the shape optimization process, iterative calculations are performed in the course of consolidating parts by deleting those whose contribution is small. The result obtained by applying this method to the front frame structure of a vehicle is explained. The resultant optimal shape has stiffness greater than or equal to the original structure and is 35% lighter. This confirms the validity of the proposed technique. It was found, however, that some issues remain to be addressed.

Nissan has developed a hydraulic active suspension which uses an oil pump as its power source to produce hydraulic pressure that negates external forces acting on the vehicle. As a result, the suspension system is able to control vehicle movement freely and continuously. This control capability makes it possible to provide higher levels of ride comfort and vehicle dynamics than are obtainable with conventional suspension systems. The major features of the hydraulic system include: (1) active bouncing control using a skyhook damper, (2) a frequency-sensitive damping mechanism and (3) active control over roll, dive and squat.

This paper describes the Multi-AV System featured in the 1989 model Nissan Cedric, Gloria, and CIMA. It is composed of a navigation system and an audio-visual system. The former system tracks the location of the vehicle and shows it on a CRT map display. This standalone navigation system has been achieved using a map-matching technique along with a terrestrial magnetic field sensor and wheel speed sensors installed at the wheels. Information on hotels, golf courses, Nissan dealers and other items can be obtained. A CD-ROM is employed as the memory. The audio-visual system consists of a radio, cassette deck, CD player, and TV. The Multi-AV System combines the practicality of a navigation function with the entertainment capabilities of an audio-visual system to satisfy diverse needs.

This paper assesses the potential improvement of automotive powertrain technologies 25 years into the future. The powertrain types assessed include naturally-aspirated gasoline engines, turbocharged gasoline engines, diesel engines, gasoline-electric hybrids, and various advanced transmissions. Advancements in aerodynamics, vehicle weight reduction and tire rolling friction are also taken into account. The objective of the comparison is the potential of anticipated improvements in these powertrain technologies for reducing petroleum consumption and greenhouse gas emissions at the same level of performance as current vehicles in the U.S.A. The fuel consumption and performance of future vehicles was estimated using a combination of scaling laws and detailed vehicle simulations. The results indicate that there is significant potential for reduction of fuel consumption for all the powertrains examined.

Most of the side impact air bag systems in the current market are designed to protect the thorax area only. The new Head and Thorax SRS Side Impact Air Bag system, which Nissan recently introduced into the market, was designed to help provide additional protection for the head in certain side impacts. The system may help protect occupant head contacts when the vehicle collides into a tree, or the high hood of a large striking vehicle. This paper introduces the additional features and function of the new Head and Thorax SRS Side Impact Air Bag system, and some evaluation results in laboratory testing.

The durability test with road-load input is necessary for evaluating durability of body and chassis structure in automotive applications. This paper shows the method to analyze road-load input to a suspension system for development of a simple component level bench test. This method enables the extraction of the essential inputs to evaluate the durability of suspension parts using the transfer function (frequency response function) measured by Multi-axial Road Simulator and wheel force transducers. These extracted inputs contribute to development of a new realistic component bench test.

The aim of this study was to explore if fingernail delamination injury following EMU glove use may be caused by compression-induced blood flow occlusion in the finger. During compression tests, finger blood flow decreased more than 60%, however this occurred more rapidly for finger pad compression (4 N) than for fingertips (10 N). A pressure bulb compression test resulted in 50% and 45% decreased blood flow at 100 mmHg and 200 mmHg, respectively. These results indicate that the finger pad pressure required to articulate stiff gloves is more likely to contribute to injury than the fingertip pressure associated with tight fitting gloves.

Traffic accidents in Japan claim some 10,000 precious lives every year, and there is seemingly no end to the problem. In an effort to overcome this situation, vehicle manufacturers have been pushing ahead with the development of a variety of advanced safety technologies. Joint public-private sector projects related to Intelligent Transport Systems (ITS) are also proceeding vigorously. Most accidents can be attributed to driver error in recognition, judgment or vehicle operation. This paper presents an analysis of driver behavior characteristics in emergency situations that lead to an accident, focusing in particular on operation of the brake pedal. Based on the insights gained so far, we have developed a Brake Assist System with a Preview Function (BAP) designed to prevent accidents by helping drivers with braking actions. Experimental results have confirmed that BAP is effective in reducing the impact speed and the frequency of accidents in emergency situations.

The existing vehicle designs exhibit a high level of coupling. For instance the coupling in the suspension and steering systems manifests itself through the change in wheel alignment parameters (WAP) due to suspension travel. This change in the WAP causes directional instability and tire-wear. The approach of the industry to solve this problem has been twofold. The first approach has been optimization of suspension link lengths to reduce the change in WAP to zero. Since this is not possible with the existing architecture, the solution used is the optimization of the spring stiffness K to get a compromise solution for comfort (which requires significant suspension travel and hence a soft spring) and directional stability (which demands least possible change in wheel alignment parameters and hence a stiff spring).

Traffic accidents in Japan claim some 10,000 precious lives every year, and there is seemingly no end to the problem. In an effort to overcome this situation, vehicle manufacturers have been pushing ahead with the development of a variety of advanced safety technologies. Joint public- private sector projects related to Intelligent Transport Systems (ITS) are also proceeding vigorously. Most accidents can be attributed to driver error in recognition, judgment or vehicle operation. This paper presents an analysis of driver behavior characteristics in emergency situations that lead to an accident, focusing in particular on operation of the brake pedal. Based on the insights gained so far, we have developed a Brake Assist System with a Preview Function (BAP) designed to prevent accidents by helping drivers with braking actions. Experimental results have confirmed that BAP is effective in reducing the impact speed and the frequency of accidents in emergency situations.

A new analysis procedure have been developed that evaluate a brake system performance based on analyses of the transient characteristics and frequency characteritics in the brake piping. Using this procedure, analyses were made of the effect of ABS operation on brake pressure changes and of the influence of the orifice on the pressure transmission characteristics. As an example of a frequency analysis, the pressure transmission characteristics were analyzed when pulse pressure occured in the brake piping as a result of variation in the wall thickness of the brake rotors. This paper presents the results of these analyses and shows the validity of the new procedure through a comparison with experimental data.

The influence on vehicle dynamics of braking force distribution to four wheels has been analyzed by computer simulation and experimentation. The analytical results indicate that a suitable braking force distribution control method can improve handling and stability during braking. A new braking force distribution cintrol strategy,using a steering wheel angle feedforward function and a yaw velocity feedback function,is shown to improve vehicle dynamic behavior.

Eliminating squeal noise generated during braking is an important task for the improvement of vehicle passengers' comfort. Considerable amount of research and development works have been done on the problem to date. In this study, we focused on the analyses of friction self-excited vibration and brake part resonance during high frequency brake squeal. Friction self-excited vibration is caused by the dry friction between pads and rotor, and occurs as a function of their relative sliding velocities. Its vibration frequency can be calculated in relation to the mass and stiffness of the pad sliding surface. Frequency responses of the brake assembly were measured and the vibration modes of the pad, disc and caliper during squeal were identified through modal analysis. Further study led to the development of a computer simulation method for analyzing the vibration modes of brake parts. Analytical results obtained using the method agreed well with the corresponding experimental data.