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Mechanisms of NH₃ generation using LNT-like catalysts have been studied in a bench reactor over a wide range of temperatures, flow rates, reformer catalyst types and synthetic exhaust-gas compositions. The experiments showed that the on board production of sufficient quantities of ammonia on board for SCR operation appeared feasible, and the results identified the range of conditions for the efficient generation of ammonia. In addition, the effects of reformer catalysts using the water-gas-shift reaction as an in-situ source of the required hydrogen for the reactions are also illustrated. Computations of the NH₃ and NOx kinetics have also been carried out and are presented. Design and impregnation of the SCR catalyst in proximity to the ammonia source is the next logical step. A heated synthetic-exhaust gas flow bench was used for the experiments under carefully controlled simulated exhaust compositions.

There has been a growing need in recent years to further improve vehicle fuel efficiency and reduce CO2 emissions. JATCO began mass production of a transmission for rear-wheel-drive (RWD) hybrid vehicle with Nissan in 2010, which was followed by the development of a front-wheel-drive (FWD) hybrid system (JATCO CVT8 HYBRID) for use on a midsize SUV in the U.S. market. While various types of hybrid systems have been proposed, the FWD system adopts a one-motor two-clutch parallel hybrid topology which is also used on the RWD hybrid. This high-efficiency system incorporates a clutch for decoupling the transmission of power between the engine and the motor. The hybrid system was substantially downsized from that used on the RWD vehicle in order to mount it on the FWD vehicle. This paper describes various seal technologies developed for housing the dry multi-plate clutch inside the motor, which was a key packaging technology for achieving the FWD hybrid system.

In 2006, Nissan began limited leasing of the X-TRAIL FCV equipped with their in-house developed Fuel Cell (FC) stack. Since then, the FC stack has been improved in cost, size, durability and cold start-up capability with the aim of promoting full-scale commercialization of FCVs. However, reduction of cost and size has remained a significant challenge because limited mass transport through the membrane electrode assembly (MEA) has made it difficult to increase the rated current density of the FC. Furthermore, it has been difficult to reduce the variety of FC stack components due to the complex stack configuration. In this study, improvements have been achieved mainly by adopting an advanced MEA to overcome these difficulties. First, the adoption of a new MEA and separators has improved mass transport through the MEA for increased rated current density. Second, an integrated molded frame (IMF) has been adopted as the MEA support.

The windage tray effect on aeration in the engine sump was assessed by replacing much of the windage tray materials with wire meshes of various blockages. The mesh was to prevent direct impact of the oil drops spinning off the crank shaft onto the sump oil, and simultaneously, to provide sufficient drainage so that there was no significant build up of windage tray oil film that would interact with these droplets. Aeration at the oil pump inlet was measured by X-ray absorption in a production V-6 SI engine motoring at 2000 to 6000 rpm. Within experimental uncertainty, these windage tray changes had no effect on aeration. Thus activities in the sump such as the interaction of the oil drops spun from the crank shaft with the sump oil or with the windage tray, and the agitation of the sump oil by the crank case gas, were not major contributors to aeration at the pump inlet.

Crosscheck tests of fast electrical mobility spectrometers, Differential Mobility Spectroscopy (DMS) and Engine Exhaust Particle Sizer(EEPS), were conducted to evaluate the accuracy of fine particle measurement. Two kinds of particles were used as test particles for the crosscheck test of instruments: particles emitted from diesel vehicles and diluted in a full dilution tunnel, and particles generated by CAST. In the steady state tests, it was confirmed that the average concentration of each instrument was within the range of ±2σ from the average concentration of all the same type of instruments. In the transient tests, it is verified that the instruments have almost equal sensitivity. For application of the fast electrical mobility spectrometers to evaluation of particle number and size distributions, it is essential to develop a calibration method using reference particle counters and sizers (CPC, SMPS, etc.) and maintenance methods appropriate for each model.

The object of this study is to investigate an on-board diagnostic method to detect the deterioration of a three-way catalyst (TWC) under actual vehicle operating conditions, including the acceleration state. The signal data of two oxygen sensors were processed by the fast Fourier transformation (FFT) method. As a result, we found that the power spectrum of the signal waves can be the index of catalyst deterioration degree. Furthermore, it was confirmed that the difference between the power spectrum of the upstream oxygen sensor signal and one of the downstream oxygen sensor signal named ΔPower is effective index for detection of deteriorated catalyst under acceleration conditions.

We present results which verify the design parameters and suggest performance capabilities/limitations of the Mars Gravity Biosatellite's proposed atmospherics control subassembly. Using a combination of benchtop prototype testing and analytic techniques, we derive control requirements for ammonia. Further, we demonstrate the dehumidification performance of our proposed partial gravity condensing heat exchanger. Ammonia production is of particular concern in rodent habitats. The contaminant is released following chemical degradation of liquid waste products. The rate of production is linked to humidity levels and to the design of habitat modules in terms of bedding substrate, air flow rates, choice of structural materials, and other complex factors. Ammonia buildup can rapidly lead to rodent health concerns and can negatively impact scientific return.

This paper describes a headway distance control system for platoon driving on an automated highway system (AHS). The system implemented on a test vehicle is described first, followed by a description of a vehicle control method based on the use of throttle and brake actuators. This method makes it possible to obtain the target acceleration and deceleration regardless of the vehicle speed range and the rate of acceleration or deceleration. Experimental and simulation results obtained with this method are presented. A control method is then described that uses inter-vehicle communication and laser radar to maintain a constant headway between vehicles. The results of simulations and driving tests conducted with three vehicles are presented to illustrate that the use of inter-vehicle communication is highly effective in improving headway control performance.

This paper describes the Multi-AV System featured in the 1989 model Nissan Cedric, Gloria, and CIMA. It is composed of a navigation system and an audio-visual system. The former system tracks the location of the vehicle and shows it on a CRT map display. This standalone navigation system has been achieved using a map-matching technique along with a terrestrial magnetic field sensor and wheel speed sensors installed at the wheels. Information on hotels, golf courses, Nissan dealers and other items can be obtained. A CD-ROM is employed as the memory. The audio-visual system consists of a radio, cassette deck, CD player, and TV. The Multi-AV System combines the practicality of a navigation function with the entertainment capabilities of an audio-visual system to satisfy diverse needs.

This paper illustrates a methodology in which complete material-manufacturing process cases for closure panels, reinforcements, and assembly are modeled and compared in order to identify the preferred option for a lightweight closure design. First, process-based cost models are used to predict the cost of lightweighting the closure set of a sample midsized sports utility vehicle (SUV) via material and process substitution. Weight savings are then analyzed using a powertrain simulation to understand the impact of lightweighting on fuel economy. The results are evaluated in the context of production volume and total mass change.

This paper describes a low-cost 48 × 48 element thermal imaging camera intended for use in measuring the temperature in a car interior for advanced air conditioning systems. The compact camera measures 46 × 46 × 60 mm. It operates under a program stored in the central processing unit and can measure the interior temperature distribution with an accuracy of ±0.7°C in range from 0 to 40°C. The camera includes a thermoelectric focal plane array (FPA) housed in a low-cost vacuum-sealed package. The FPA is fabricated with the conventional IC manufacturing process and micromachining technology. The chip is 6.5 × 6.5 mm in size and achieves high sensitivity of 4,300 V/W, which is higher than the performance reported for any other thermopile. This high performance has been achieved by optimizing the sensor's thermal isolation structure and a precisely patterned Au-black absorber that attains high infrared absorptivity of more than 90%.

Simultaneous crank-angle-resolved measurements of gasoline vapor concentration, gas temperature, and liquid fuel droplet scattering were made with three-color infrared absorption in a direct-injection spark-ignition engine with premium gasoline. The infrared light was coupled into and out of the cylinder using fiber optics incorporated into a modified spark plug, allowing measurement at a location adjacent to the spark plug electrode. Two mid-infrared (mid-IR) laser wavelengths were simultaneously produced by difference-frequency-generation in periodically poled lithium niobate (PPLN) using one signal and two pump lasers operating in the near-infrared (near-IR). A portion of the near-IR signal laser residual provided a simultaneous third, non-resonant, wavelength for liquid droplet detection. This non-resonant signal was used to subtract the influence of droplet scattering from the resonant mid-IR signals to obtain vapor absorption signals in the presence of droplet extinction.

Recently tailored blank sheets are widely and very often applied to car body's panels in order to reduce weight and number of automobile parts. The tailored blank sheets are produced by welding more than two metal sheets. The gap between edges of blank sheets before laser welding should be controlled for obtaining good quality tailored blank sheets. Therefore control of gap within 0.1mm between batting two blank sheets for production is one of main subjects for producing tailored blank sheets. This report presents not only a new mechanism on gap control but also a development of Finite Element Method (FEM) analysis for prediction of gap. The new mechanism has been applied successfully to produce good quality tailored blank sheets. The gap prediction simulation can reduce the time for gap control apparatus design.

Semi-solid metal (SSM) casting has long been identified as a high-volume process for producing safety-critical and structural automotive castings, but cost and complexity issues have limited its widespread commercial acceptance. Rheocasting, an SSM process that creates semi-solid slurry directly from liquid metal, eliminates the cost disadvantages of the process. However, the majority of rheocasting processes are complex and difficult to operate in the foundry environment. Recent work at MIT has led to the fundamental discovery that application of heat removal and convection as a molten alloy cools through the liquidus creates a non-dendritic, semi-solid slurry. A new process based on this understanding, S.S.R.™ (Semi-Solid Rheocasting), simplifies the rheocasting process by controlling heat removal and convection of an alloy during cooling using an external device. Solution heat treatable castings have been produced in a horizontal die casting machine with the S.S.R.™ process.

In making driver workload assessments, it is important to evaluate the driver's level of brain activity because the operation of a motor vehicle presumably involves higher-order brain functions. Driving on narrow roads in particular probably imposes a load on the driver's brain functions because of the need to be cognizant of the tight space and to pay close attention to the surroundings. Test vehicles were fitted with a functional near-infrared spectroscopy (fNIRS) system for measuring bloodstream concentrations at 32 locations in the frontal lobe of the participating drivers in order to evaluate their levels of mental activity while driving on narrow roads. The results revealed significant increases in cerebral blood flow corresponding to the perceived workload. This suggests that increases in cerebral blood flow can be used as an effective index for estimating mental workloads.

In order to satisfy increasing customer demands on ride quality as well as expectations for off-road performance of sport-utility vehicles (SUVs), it is necessary to develop technologies which offer enhanced levels of both performances. For ride quality, it is important to minimize body roll angle during cornering, which is achieved by suppressing suspension travel, and also to reduce vertical motion during straight-ahead travel. While for off-road performance, it is necessary to allow a long suspension stroke to allow a high level of off-road traction by delivering driving force reliably to the surface. These two performance parameters require a tradeoff with respect to vehicle roll stiffness. To reconcile these conflicting performance requirements, for first time in the world we adopted for production vehicles the system which connects the four shock absorbers together.

The ability to make accurate decisions concerning early body-in-white architectures is critical to an automaker since these decisions often have long term cost and weight impacts. We address this need with a methodology which can be used to assist in body architecture decisions using process-based technical cost modeling (TCM) as a filter to evaluate alternate designs. Despite the data limitations of early design concepts, TCM can be used to identify key trends for cost-effectiveness between design variants. A compact body-in-white architecture will be used as a case study to illustrate this technique. The baseline steel structure will be compared to several alternate aluminum intensive structures in the context of production volume.

Nissan is offering navigation systems in some domestic production models. These systems, which show drivers the vehicle's present location on a CRT map display, free them from anxiety about getting lost when traveling in an unfamiliar area. It is expected that future navigation systems will incorporate two key capabilities. One will be a route guidance capability, which will not only indicate the present location but also select the optimal route to the intended destination and guide drivers there by indicating which direction to take at each intersection along the way. The second capability will be a communications link with the roadside infrastructure for receiving outside information such as traffic congestion data and incorporating that information into route guidance. Nissan has established the core technologies of these navigation capabilities in the past ten years through the development of conceptual prototypes and experimental systems in government-sponsored projects.

In this paper we investigate the optimal forming of conical cups of AL 2008-T4 through the use of real-time process control. We consider a flat, frictional binder the force of which can be determined precisely through closed-loop control. Initially the force is held constant throughout the forming of the cup, and various levels of force are tested experimentally and with numerical simulation. Excellent agreement between experiment and simulation is observed. The effects of binder force on cup shape, thickness distribution, failure mode and cup failure height are investigated, and an “optimal” constant binder force is determined. For this optimal case, the corresponding punch force is recorded as a function of punch displacement and is used in subsequent closed-loop control experiments. In addition to the constant force test, a trial variable binder force test was performed to extend the failure height beyond that obtained using the “optimal” constant force level.

This Paper Presents the world's first active noise system for production vehicle implementation. Adopted in the new middle size FF car model, this epoch-making system dramatically reduces the booming noise caused by the second-order harmonic of engine revolution. This is accomplished by using an adaptive control theory based on digital signal processing technology and a digital signal processor (DSP). The system basically employs a multiple error filtered-x LMS algorithm, to which an new algorithm was added to achieve the maximum noise reduction effect under a condition of stable control in a compact system for production vehicle application.