Search Results

Low combustion efficiency and high hydrocarbon emissions at low loads are key issues of natural gas and diesel (NG-diesel) dual fuel engines. For better engine performance, two diesel-spray-orientated (DSO) bowls were developed based on the existing diesel injector of a heavy-duty diesel engine with the purpose of placing more combustible natural gas/air mixture around the diesel spray jets. A protrusion-ring was designed at the rim of the piston bowl to enhance the in-cylinder flame propagation. Numerical simulations were conducted for a whole engine cycle at engine speed of 1200 r/min and indicated mean effective pressure (IMEP) of 0.6 MPa. Extended coherent flame model 3 zones (ECFM-3Z) combustion model with built-in soot emissions model was employed. Simulation results of the original piston bowl agreed well with the experimental data, including in-cylinder pressure and heat released rate (HRR), as well as soot and methane emissions.

CAI combustion has the potential to be the most clean combustion technology in internal combustion engines and is being intensively researched. Following the previous research on CAI combustion of gasoline fuel, systematic investigation is being carried out on the application of bio-fuels in CAI combustion. As part of an on-going research project, CAI combustion of methanol and ethanol was studied on a single-cylinder direct gasoline engine with an air-assisted injector. The CAI combustion was achieved by trapping part of burnt gas within the cylinder through using short-duration camshafts and early closure of the exhaust valves. During the experiment the engine speed was varied from 1200rpm to 2100rpm and the air/fuel ratio was altered from the stoichiometry to the misfire limit. Their combustion characteristics were obtained by analysing cylinder pressure trace.

The effects of load, speed, exhaust gas recirculation (EGR) level and hydrogen addition level on the emissions from a diesel engine have been investigated. The experiments were performed on a 2.0 litre, 4 cylinder, direct injection engine with a high pressure common-rail injection system. Injection timing was varied between 14° BTDC and TDC and injection pressures were varied from 800 bar to 1400 bar to find a suitable base point. EGR levels were then varied from 0% to 40%. Hydrogen induction was varied between 0 and 6% vol. of the inlet charge. In the case of using hydrogen and EGR, the hydrogen replaced air. The load was varied from 0 to 5.4 bar BMEP at two engine speeds, 1500 rpm and 2500 rpm. For this investigation the carbon monoxide (CO), total unburnt hydrocarbons (THC), nitrogen oxides (NOx) and the filter smoke number (FSN) were all measured.

The sustainability of Martian outposts development is strongly based on the capability of achieving a high level of autonomy both in terms of operations management and of resources availability. In situ production of consumables is a key point to allow humans to work and live on Mars avoiding or limiting the need for re-supplies of materials from Earth. Required consumables can be produced in situ exploiting the locally available resources, but also by means of green-houses and waste recycle systems. Dedicated robotic missions for in situ demonstration of this type of technologies are a fundamental step of the Martian In Situ Resources Utilization (ISRU) development roadmap. This paper is focused on the extraction of oxygen and fuels (e.g. methane) from the Martian atmosphere, and presents a feasibility study for a small technological demonstration plant.

The scope of the work presented in this paper was to apply the latest open source CFD achievements to design a state of the art, direct-injection (DI), heavy-duty, natural gas-fueled engine. Within this context, an initial steady-state analysis of the in-cylinder flow was performed by simulating three different intake ducts geometries, each one with seven different valve lift values, chosen according to an estabilished methodology proposed by AVL. The discharge coefficient (Cd) and the Tumble Ratio (TR) were calculated in each case, and an optimal intake ports geometry configuration was assessed in terms of a compromise between the desired intensity of tumble in the chamber and the satisfaction of an adequate value of Cd. Subsequently, full-cycle, cold-flow simulations were performed for three different engine operating points, in order to evaluate the in-cylinder development of TR and turbulent kinetic energy (TKE) under transient conditions.

The use of diesel particulate filter [DPF] has become a standard in modern diesel engine after treatment technology. However pressure drop develops across the filter as PM accumulates and this requires quick periodic burn-out without incurring thermal runaway temperatures that could compromise DPF integrity during operation. Adequate understanding of soot oxidation is needed for design and manufacture of efficient filter traps for the engine system. In this study, we have examined the impact of blending biodiesel on oxidation of PM generated from a high speed direct injection [HSDI] diesel engine, which was operated with 20% [B20] and 40% [B40] blends of two biodiesel fuels. The PM samples were collected from the engine exhaust using a Pall Tissuquartz filter, the oxidation characteristics of the samples were carried out using thermogravimetric analyzer [TGA]. The biodiesel oxidation data obtained from pure petrodiesel was compared against the fuel blends.

Controlled Auto Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), is one of the most promising combustion technologies to reduce the fuel consumption and NOx emissions. Currently, CAI combustion is constrained at part load operation conditions because of misfire at low load and knocking combustion at high load, and the lack of effective means to control the combustion process. Extending its operating range including high load boundary towards full load and low load boundary towards idle in order to allow the CAI engine to meet the demand of whole vehicle driving cycles, has become one of the key issues facing the industrialisation of CAI/HCCI technology. Furthermore, this combustion mode should be compatible with different fuels, and can switch back to conventional spark ignition operation when necessary. In this paper, the CAI operation is demonstrated on a 2-stroke gasoline direct injection (GDI) engine equipped with a poppet valve train.

In this paper, an experimental study was performed to investigate characteristics of flame propagation and knocking combustion of hydrous (10% water content) and anhydrous ethanol at different air/fuel ratios in comparison to RON95 gasoline. Experiments were conducted in a full bore overhead optical access single cylinder port-fuel injection spark-ignition engine. High speed images of total chemiluminescence and OH* emission was recorded together with the in-cylinder pressure, from which the heat release data were derived. The results show that under the stoichiometric condition anhydrous ethanol and wet ethanol with 10% water (E90W10) generated higher IMEP with at an ignition timing slightly retarded from MBT than the gasoline fuel for a fixed throttle position. Under rich and stoichiometric conditions, the knock limited spark timing occurred at 35 CA BTDC whereas both ethanol and E90W10 were free from knocking combustion at the same operating condition.

In the recent years, the interest in heavy-duty engines fueled with Compressed Natural Gas (CNG) is increasing due to the necessity to comply with the stringent CO2 limitation imposed by national and international regulations. Indeed, the reduced number of carbon atoms of the NG molecule allows to reduce the CO2 emissions compared to a conventional fuel. The possibility to produce synthetic methane from renewable energy sources, or bio-methane from agricultural biomass and/or animal waste, contributes to support the switch from conventional liquid fuels to CNG. To drive the engine development and reduce the time-to-market, the employment of numerical analysis is mandatory. This requires a continuous improvement of the simulation models toward real predictive analyses able to reduce the experimental R&D efforts. In this framework, 1D numerical codes are fundamental tools for system design, energy management optimization, and so on.

Dimethyl ether (DME) represents a promising fuel for heavy-duty engines thanks to its high cetane number, volatility, absence of aromatics, reduced tank-to-wheel CO2 emissions compared to Diesel fuel and the possibility to be produced from renewable energy sources. However, optimization of compression-ignition engines fueled with DME requires suitable computational tools to design dedicated injection and combustion systems: reduced injection pressures and increased nozzle diameters are expected compared to conventional Diesel engines, which influences both the air-fuel mixing and the combustion process. This work intends to evaluate the validity of two different combustion models for the prediction of performance and pollutant emissions in compression-ignition engines operating with DME. The first one is the Representative Interactive Flamelet while the second is the Approximated Diffusive Flamelet.

Active prechamber combustion systems for SI engines represent a feasible and effective solution in reducing fuel consumption and pollutant emissions for both marine and ground heavy-duty engines. However, reliable and low-cost numerical approaches need to be developed to support and speed-up their industrial design considering their geometry complexity and the involved multiple flow length scales. This work presents a CFD methodology based on the RANS approach for the simulation of active prechamber spark-ignition engines. To reduce the computational time, the gas exchange process is computed only in the prechamber region to correctly describe the flow and mixture distributions, while the whole cylinder geometry is considered only for the power-cycle (compression, combustion and expansion). Outside the prechamber the in-cylinder flow field at IVC is estimated from the measured swirl ratio.

This work has the objective to present the extension of a novel quasi-dimensional model, developed to simulate the combustion process in diesel Compression Ignition (CI) engines, to describe this process when Dimethyl ether (DME) is used as fuel. DME is a promising fuel in heavy-duty CI engines application thanks to its high Cetane Number (CN), volatility, high reactivity, almost smokeless combustion, lower CO2 emission and the possibility to be produced with renewable energy sources. In this paper, a brief description of the thermodynamic model will be presented, with particular attention to the implementation of the Tabulated Kinetic Ignition (TKI) model, and how the various models interact to simulate the combustion process. The model has been validated against experimental data derived from constant-volume DME combustion, in this case the most important parameters analyzed and compared were the Ignition Delay (ID) and Flame Lift Off Length (FLOL).

Controlled Auto-Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), has the potential to improve gasoline engines’ efficiency and simultaneously achieve ultra-low NOx emissions. Two of the primary obstacles for applying CAI combustion are the control of combustion phasing and the maximum heat release rate. To solve these problems, dimethyl ether (DME) was directly injected into the cylinder to generate multi-point micro-flame through compression in order to manage the entire heat release of gasoline in the cylinder through port fuel injection, which is known as micro-flame ignited (MFI) hybrid combustion.

In order to investigate feasibility of DME (Di-methyl ether) assisted gasoline CAI (controlled-auto ignition) combustion, direct DME injection is employed to act as the ignition source to trigger the auto-ignition combustion of premixed gasoline/air mixture with high temperature exhaust gas. Intake re-breathing valve strategy is adopted to obtain internal exhaust recirculation (EGR) that regulates heat release rate and ignitability of the premixed gasoline and air mixture. The effects of intake re-breathing valve timing and 2nd DME injection timing of different split injection ratios were investigated and discussed in terms of combustion characteristics, emission and efficiencies. The analyses showed that re-breathing intake valve timing had a large effect on the operation range of CAI combustion due to EGR and intake temperature variation.

Internal combustion engines are subjected to part-load operation more than in full load during a typical vehicle driving cycle. The problem with the Spark Ignition (SI) engine is its inherent low part-load efficiency. This problem arises due to the pumping loses that occur when the throttle closes or partially opens. One way of decreasing the pumping losses is to operate the engine lean or by adding residual gases. It is not possible to operate the engine unthrottled at very low loads due to misfire. However, the load can also be controlled by changing the intake valve closing timing - either early or late intake valve closing. Both strategies reduce the pumping loses and hence increase the efficiency. However the early intake valve closure (EIVC) can be used as mode transition from SI to CAI combustion.

The accurate prediction of pollutant emissions generated by IC engines is a key aspect to guarantee the respect of the emission regulation legislation. This paper describes the approach followed by the authors to achieve a strict numerical coupling of two different 1D modeling tools in a co-simulation environment, aiming at a reliable calculation of engine-out and tailpipe emissions. The main idea is to allow an accurate 1D simulation of the unsteady flows and wave motion inside the intake and exhaust systems, without resorting to an over-simplified geometrical discretization, and to rely on advanced thermodynamic combustion models and kinetic sub-models for the calculation of cylinder-out emissions. A specific fluid dynamic approach is then used to track the chemical composition along the exhaust duct-system, in order to evaluate the conversion efficiency of after-treatment devices, such as TWC, GPF, DPF, DOC, SCR and so on.

The present work describes the numerical modeling of medium-speed marine engines, operating in a fumigated dual-fuel mode, i.e. with the second fuel injected in the ports. This engine technology allows reducing engine-out emissions while maintaining the engine efficiency and can be fairly easily retrofitted from current diesel engines. The main premixed fuel that is added can be a low-carbon one and can additionally be of a renewable nature, thereby reducing or even completely removing the global warming impact. To fully optimize the operational parameters of such a large marine engine, computational fluid dynamics can be very helpful. Accurately describing the combustion process in such an engine is key, as the prediction of the heat release and the pollutant formation is crucial. Auto-ignition of the diesel fuel needs to be captured, followed by the combustion and flame propagation of the premixed fuel.

In decade years, Spark Ignition-Controlled Auto Ignition (SI-CAI) hybrid combustion, also called Spark Assisted Compression Ignition (SACI) has shown its high-efficiency and low emissions advantages. However, high dilution causes the problem of unstable initial ignition and flame propagation, which leads to high cyclic variation of heat release and IMEP. The instability of SI-CAI hybrid combustion limits its dilution degree and its ability to improve the thermal efficiency. In order to solve instability problems and expand the dilution boundary of hybrid combustion, micro flame ignition (MFI) strategy is applied in gasoline hybrid combustion engines. Small amount of Dimethyl Ether (DME) chosen as the ignition fuel is injected into cylinder to form micro flame kernel, which can stabilize the ignition combustion process.

Controlled Auto Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), is one of the most promising combustion technologies to reduce the fuel consumption and NOx emissions. Most research on CAI/HCCI combustion operations have been carried out in 4-stroke gasoline engines, despite it was originally employed to improve the part-load combustion and emission in the two-stroke gasoline engine. However, conventional ported two-stroke engines suffer from durability and high emissions. In order to take advantage of the high power density of the two-stroke cycle operation and avoid the difficulties of the ported engine, systematic research and development works have been carried out on the two-stroke cycle operation in a 4-valves gasoline engine. CAI combustion was achieved over a large range of operating conditions when the relative air/fuel ratio (lambda) was kept at one as measured by an exhaust lambda sensor.

An experimental study has been carried out with the end goal of minimizing engine-out methane emissions with Premixed Micro Pilot Combustion (PMPC) in a natural gas-diesel Dual-Fuel™ engine. The test engine used is a heavy-duty single cylinder engine with high pressure common rail diesel injection as well as port fuel injection of natural gas. Multiple variables were examined, including injection timings, exhaust gas recirculation (EGR) percentages, and rail pressure for diesel, conventional Dual-Fuel, and PMPC Dual-Fuel combustion modes. The responses investigated were pressure rise rate, engine-out emissions, heat release and indicated specific fuel consumption. PMPC reduces methane slip when compared to conventional Dual-Fuel and improves emissions and fuel efficiency at the expense of higher cylinder pressure.