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The adoption of the electronic controlled steering systems with new technologies has been extended in recent years. They have interactions with other complex vehicle subsystems and it is a hard task for the vehicle developer to find the best solution from huge number of the combination of parameter settings with track tests. In order to improve the efficiency of the steering system development, the authors had developed a steering bench test method for steering system using a Hardware-In-the-Loop Simulation (HILS). In the steering HILS system, vehicle dynamics simulation and the tie rod axial force calculation are required at the same time in the real-time simulation environment. The accuracy of the tie rod axial force calculation is one of the key factors to reproduce the vehicle driving condition. But the calculation cannot be realized by a commercial software for the vehicle dynamics simulation.

It is well understood that using lower viscosity engine oils can greatly improve fuel economy [1, 2, 3, 4]. However, it has been impossible to evaluate ultra-low viscosity engine oils (SAE 0W-12 and below) utilizing existing fuel economy test methods. As such, there is no specification for ultra-low viscosity gasoline engine oils [5]. We therefore developed firing and motored fuel economy test methods for ultra-low viscosity oils using engines from Japanese automakers [6, 7, 8]. This was done under the auspices of the JASO Next Generation Engine Oil Task Force (“TF” below), which consists mainly of Japanese automakers and entities working in the petroleum industry. Moreover, the TF used these test methods to develop the JASO GLV-1 specification for next-generation ultra-low viscosity automotive gasoline engine oils such as SAE 0W-8 and 0W-12. In developing the JASO GLV-1 specification, Japanese fuel economy tests and the ILSAC engine tests for evaluating engine reliability were used.

This study examined methods of machining a microsurface texture on the surface of the rolling elements of a toroidal continuously variable transmission (CVT) for improving the traction coefficient. The microsurface texture of the toroidal surfaces consists of tiny circumferential grooves (referred to here as micro grooves) and a mirror-like surface finish similar to the rolling surface of bearings. Hard turning with a cubic boron nitride (cBN) cutting tool, grinding with a cBN wheel and micro forming were applied to machine the micro grooves. The results made clear the practical potential of each method. A micro forming device was also developed for use in actual production. A mirror-like surface finish and micro crowning of the convex portions of the microsurface texture were simultaneously executed by superfinishing them with a fine-grained elastic superfinishing stone.

A robotic driver has been designed on the basis of an analysis of a human driver's action in following a given driving schedule. The self-learning algorithm enables the robot to learn the vehicle characteristics without human intervention. Based on learned relationships, the robotic driver can determine an appropriate accelerator position and execute other operations through sophisticated calculations using the future scheduled vehicle speed and vehicle characteristics data. Compensation is also provided to minimize vehicle speed error. The robotic driver can reproduce the same types of exhaust emission and fuel economy data obtained with human drivers with good repeatability. It doesn't require long preparation time. Thereby making it possible to reduce experimentation work in the vehicle development process while providing good accuracy and reliability.

The thermal fatigue resistance of engine exhaust system parts has conventionally been evaluated in thermal fatigue tests conducted with a restrained specimen. However, the test results have not always been consistent with data obtained in engine endurance tests. Two new evaluation methods have been developed to overcome this problem. One is a method of predicting thermal fatigue life on the basis of nonlinear elastic and plastic thermal analyses performed with a finite element model and the ABAQUS program. The other is a method of evaluating exhaust system parts using an exhaust system simulator. This paper describes the concepts underlying the two methods and their relative advantages.

To improve the fuel economy via high EGR, combustion stability is enhanced through the addition of hydrogen, with its high flame-speed in air-fuel mixture. So, in order to realize on-board hydrogen production we developed a fuel reformer which produces hydrogen rich gas. One of the main issues of the reformer engine is the effects of reformate gas components on combustion performance. To clarify the effect of reformate gas contents on combustion stability, chemical kinetic simulations and single-cylinder engine test, in which hydrogen, CO, methane and simulated gas were added to intake air, were executed. And it is confirmed that hydrogen additive rate is dominant on high EGR combustion. The other issue to realize the fuel reformer was the catalyst deterioration. Catalyst reforming and exposure test were carried out to understand the influence of actual exhaust gas on the catalyst performance.

Detergent additives in automotive gasoline fuel are mainly designed to reduce deposit formation on intake valves and fuel injectors, but it has been reported that some additives may contribute to CCD formation. Therefore, a standardized bench engine test method for CCDs needs to be developed in response to industry demands. Cooperative research between the Petroleum Association of Japan (PAJ) and the Japan Automobile Manufacturers Association, Inc. (JAMA), has led to the development of a 2.2L Honda engine dynamometer-based CCD test procedure to evaluate CCDs from fuel additives. Ten automobile manufacturers, nine petroleum companies and the Petroleum Energy Center joined the project, which underwent PAJ-JAMA round robin testing. This paper describes the CCD test development activities, which include the selection of an engine and the determination of the optimum test conditions and other test criteria.

A block-on-ring friction and wear testing machine (LFW-1) was used as a test method for making fundamental evaluations of the effect of the Belt-Drive Continuously Variable Transmission(B-CVT) fluid on the friction coefficient between the belt and pulleys. The results confirmed that this method can simulate the friction phenomena between the belt and pulleys of an actual transmission. The mechanism whereby ZDDP and some Ca detergents improve the torque capacity of a B-CVT was also investigated along with the effect of the deterioration of these additives on the friction coefficient. It was found that these additives form a film, 80-90 nm in thickness, on the sliding surface, which is effective in increasing the friction coefficient. The friction coefficient declined with increasing additive deterioration. The results of a 31P-NMR analysis indicated that the decline closely correlated with the amount of ZDDP in the B-CVT fluid.

This paper describes a headway distance control system for platoon driving on an automated highway system (AHS). The system implemented on a test vehicle is described first, followed by a description of a vehicle control method based on the use of throttle and brake actuators. This method makes it possible to obtain the target acceleration and deceleration regardless of the vehicle speed range and the rate of acceleration or deceleration. Experimental and simulation results obtained with this method are presented. A control method is then described that uses inter-vehicle communication and laser radar to maintain a constant headway between vehicles. The results of simulations and driving tests conducted with three vehicles are presented to illustrate that the use of inter-vehicle communication is highly effective in improving headway control performance.

Flat panel displays for automobiles are facing a new era with the development of navigation systems. As navigation systems become more important as driver's assistance devices, development of birds-eye-view and 3D displays continues, as well as improvements for larger display screens and higher mounting positions. In response to the progress of mobile multimedia technologies, demands for larger display screens and larger aspect ratios have been increasing. Significance for improvements to anti-glare features or view angles has increased as they provide better visibility and the increase layout options. The use of human machine information interaction, which interfaces visual, audio and tactile senses, makes it possible to realize safer, more convenient and comfortable multimedia era vehicle

In the past few years, car navigation and cellular phone system are rapidly increased in Japan and vehicle information and communication system (VICS), the public traffic information service started in 1996, accelerates realization of ITS world. This rapid movement causes drivers to want more information on not only traffic jam but also other versatile items like parking availability, weather report and the latest news, etc. via cellular phone network. This paper describes the on-demand information service with the interactive human interface by operators and the development of the information center and the in-vehicle system to realize it.

A new control system for the coasting range was designed with the μ-synthesis technique to achieve robust stability, based on the slip speed control system that was reported in our previous paper.(1) The results of driving tests conducted with the fuel supply cut off while coasting confirm that the new control system is able to avoid engine stall even under sudden hard braking on a low friction road (μ<0.1) at a vehicle speed of 20 km/h and a turbine speed of 1000 rpm. The system also allows the lock-up clutch to slip stably at a certain target slip speed at anytime while coasting and achieves robust performance against characteristic variations of the lock-up mechanism. This slip speed control system thus makes it possible to extend the fuel cut-off range to a lower engine speed of 800 rpm, down from 950 rpm, thereby improving fuel economy by about 1%.

The probability or risk of traffic accidents must be estimated quantitatively in order to implement effective traffic safety measures. In this study, various statistical data and probability theory were used to examine a method for predicting the risk of crossing-collisions, representing a typical type of accident at intersections in Japan. Crossing-collisions are caused by a variety of factors, including the road geometry and traffic environment at intersections and the awareness and intentions of the drivers of the striking and struck vehicles. Bayes' theorem was applied to find the accident probability of each factor separately. Specifically, the probability of various factors being present at the time of a crossing-collision was estimated on the basis of traffic accident data and observation survey data.

Increasing expectations for stability at high speed call for the improvement of cars' aerodynamic performance, in particular lift reduction. However, due to styling constraints, traditional spoilers must be avoided and replaced by other solutions like underfloor components. Flow simulation is expected to be a useful tool for lift prediction, but the conventional models used so far did not represent complex geometry details such as the engine compartment and underfloor, and accuracy was insufficient. In the present study, a full vehicle simulation model, including the engine compartment and underfloor details, was used. Other improvements were also made such as optimization of the computational grid and the setting of boundary conditions for reproducing wind tunnel experiments or actual driving, making it possible to predict lift variations due to vehicle geometry changes.

In order to reduce traffic accidents and ease traffic congestion utilizing ITS (Intelligent Transportation System), a large-scale FOT (Field Operational Test) involving 2,000 ordinary drivers was launched in October 2006 in the city of Yokohama in Kanagawa, Japan. The test is slated to continue through March 2009. Target applications include Intersection Collision Avoidance using V-I (Vehicle-to-Infrastructure) communication, ISA (Intelligent Speed Advisory) using digital maps in the vehicle navigation system, and the probe system, which provides detailed traffic information. In this paper, the progress of this FOT will be introduced.

To promote widespread use of fuel cell vehicles (FCVs), further improvement of cold start capability is required for operation in various extreme temperature regions all over the world. Sub-freezing, cold start issues of fuel cells must be resolved through gaining a better understanding of the physical phenomena taking place in a cell during cold start and by elucidating the mechanisms hindering cold startup. Nissan has improved its understanding of the physical phenomena occurring in a fuel cell (FC) during cold startup by a laboratory-scale FC experiment at subfreezing temperatures and a numerical calculation that expresses various transport processes in a fuel cell, including those of the reactant gases, water, electrons and heat. The results have identified several necessary conditions for mass transport in a cell during cold startup and the factors that limit and govern the phenomena involved.

Traffic accidents in Japan claim some 10,000 precious lives every year, and there is seemingly no end to the problem. In an effort to overcome this situation, vehicle manufacturers have been pushing ahead with the development of a variety of advanced safety technologies. Joint public-private sector projects related to Intelligent Transport Systems (ITS) are also proceeding vigorously. Most accidents can be attributed to driver error in recognition, judgment or vehicle operation. This paper presents an analysis of driver behavior characteristics in emergency situations that lead to an accident, focusing in particular on operation of the brake pedal. Based on the insights gained so far, we have developed a Brake Assist System with a Preview Function (BAP) designed to prevent accidents by helping drivers with braking actions. Experimental results have confirmed that BAP is effective in reducing the impact speed and the frequency of accidents in emergency situations.

This paper describes the method used to design the basic control algorithm of a lane-keeping support system that is intended to assist the driver's steering action. Lane-keeping control has been designed with steering torque as the control input without providing a minor loop for the steering angle. This approach was taken in order to achieve an optimum balance of lane-keeping control, ease of steering intervention by the driver and robustness. The servo control system was designed on the basis of H2 control theory. Robustness against disturbances, vehicle nonlinearity and parameter variation was confirmed by μ - analysis. The results of computer simulations and driving tests have confirmed that the control system designed with this method provides the intended performance.

A safety support system that uses information received from the road infrastructure is being developed in a project sponsored by the Ministry of Land, Infrastructure and Transport. The purpose of this system is to reduce the number of accidents at intersections and on highways. The system is now being tested in an experimental vehicle. This paper describes what kind of information is helpful to drivers based on the experimental results.

On-board voice-interaction systems such as a voice-activated system or a text -to-speech (TTS) system enable drivers to operate devices or to obtain desired information without relying on visual processes. These systems are aimed to reduce the driver's workload, but there is a concern about their possible effect on mental distraction. This paper describes driving simulator tests that were conducted to examine the potential influence of such systems on driver's mental distraction. The results obtained for all of the indices show that the mental distraction level when operating a voice-activated system is significantly lower than that of a traditional manually operated system.