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This paper presents a cohesive set of engine-in-the-loop (EIL) studies examining the use of hierarchical model-predictive control for fuel consumption minimization in a class-8 heavy-duty truck intended to be equipped with Level-1 connectivity/automation. This work is motivated by the potential of connected/automated vehicle technologies to reduce fuel consumption in both urban/suburban and highway scenarios. The authors begin by presenting a hierarchical model-predictive control scheme that optimizes multiple chassis and powertrain functionalities for fuel consumption. These functionalities include: vehicle routing, arrival/departure at signalized intersections, speed trajectory optimization, platooning, predictive optimal gear shifting, and engine demand torque shaping. The primary optimization goal is to minimize fuel consumption, but the hierarchical controller explicitly accounts for other key objectives/constraints, including operator comfort and safe inter-vehicle spacing.

This research focuses on the development and performance of analytical models to simulate a tractor-semitrailer in straight-ahead braking. The simulations were modified and tuned to simulate full-treadle braking with all brakes functioning correctly, as well as the behavior of the tractor-semitrailer rig under full braking with selected brakes disabled. The models were constructed in TruckSim and based on a tractor-semitrailer used in dry braking performance testing. The full-scale vehicle braking research was designed to define limits for engineering estimates on stopping distance when Class 8 air-braked vehicles experience partial degradation of the foundation brake system. In the full scale testing, stops were conducted from 30 mph and 60 mph, with the combination loaded to 80,000 lbs (gross combined weight or GCW), half payload, and with the tractor-semitrailer unladen (lightly loaded vehicle weight, or LLVW).

Hybrid electric vehicles (HEV) are essential for reducing fuel consumption and emissions. However, when analyzing different segments of the transportation industry, for example, public transportation or different sizes of delivery trucks and how the HEV are used, it is clear that one powertrain may not be optimal in all situations. Choosing a hybrid powertrain architecture and proper component sizes for different applications is an important task to find the optimal trade-off between fuel economy, drivability, and vehicle cost. However, exploring and evaluating all possible architectures and component sizes is a time-consuming task. A search algorithm, using Gaussian Processes, is proposed that simultaneously explores multiple architecture options, to identify the Pareto-optimal solutions.

Backlash is the movement between the gear teeth that allows them to mate without binding. Backlash can cause large torque fluctuations in vehicle powertrains when the input torque changes direction. These fluctuations cause a jerk and shuddering, which negatively affects drive quality. Input torque frequently changes direction in electric vehicles due to regenerative braking. Limiting zero crossings is an option for better drive quality; however, this leads to decreased vehicle efficiency. Because of this, modulating the torque through the backlash region is preferred, yet, if done poorly, it can result in sluggish torque response. This paper proposes a torque-shaping algorithm for an electric motor and gear/differential system to reduce backlash in electric vehicles. The control algorithm modulates the commanded torque’s rate of change based on the vehicle speed and zero-crossing torque.

Batteries are useful in Fuel Cell Hybrid Electric Vehicles (FCHEV) to fulfill transient demands and for regenerative braking. Efficient energy management strategies paired with optimal powertrain design further improves the efficiency. In this paper, a new methodology to simultaneously size the propulsive elements and optimize the power-split strategy of a Range Extended Battery Electric Vehicle (REBEV), using a Polymer Electron Membrane Fuel Cell (PEMFC), is proposed and preliminary studies on the effects of the driving mission profile and the auxiliary power loads on the sizing and optimal performance of the powertrain design are carried out. Dynamic Programming is used to compute the optimal energy management strategy for a given driving mission profile, providing a global optimal solution.

This paper and the associated lecture present an overview of technology trends and of market and business opportunities created by technology, as well as of the challenges posed by environmental and economic considerations. Commercial vehicles are one of the engines of our economy. Moving goods and people efficiently and economically is a key to continued industrial development and to strong employment. Trucks are responsible for nearly 70% of the movement of goods in the USA (by value) and represent approximately 300 billion of the 3.21 trillion annual vehicle miles travelled by all vehicles in the USA while public transit enables mobility and access to jobs for millions of people, with over 10 billion trips annually in the USA creating and sustaining employment opportunities.

This paper presents the evolution of a series of connected, automated vehicle technologies from simulation to in-vehicle validation for the purposes of minimizing the fuel usage of a class-8 heavy duty truck. The results reveal that an online, hierarchical model-predictive control scheme, implemented via the use of extended horizon driver advisories for velocity and gear, achieves fuel savings comparable to predictions from software-in-the-loop (SiL) simulations and engine-in-the-loop (EiL) studies that operated with a greater degree of powertrain and chassis automation. The work of this paper builds on prior work that presented in detail this predictive control scheme that successively optimizes vehicle routing, arrival and departure at signalized intersections, speed trajectory planning, platooning, predictive gear shifting, and engine demand torque shaping.

Electronic stability control (ESC) has been an essential part of road vehicle safety for almost three decades. In April of 2007, the United States federal government issued a regulation to test the validity of ESC in development vehicles, and the regulation is called Federal Motor Vehicle Safety Standards (FMVSS) 126 in North America (NA), and an equivalent test in other countries outside of NA called ECE13-H (Economic Commission for Europe). While these standards have been used to certify ESC in development passenger cars for over a decade, this has not yet been scrutinized for the application of autonomous vehicles. Autonomous cars have sensors and control systems which can be used to improve ESC, where commercial standard vehicles do not.

The application of hydraulic body mounts between a pickup truck frame and cab to reduce freeway hop and smooth road shake has been documented in literature and realized in production vehicles. Previous studies have demonstrated the potential benefits of these devices, often through iterative prototype evaluation. Component dynamic characterization has also shown that these devices exhibit significant dependence to preload and dynamic amplitude; however, analysis of these devices has not addressed these dependences. This paper aims to understand the amplitude and preload dependence on the spectrally-varying properties of a production hydraulic body mount. This double-pumping, three-spring mount construction has a shared compliant element between the two fluid-filled chambers.