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An experimental apparatus and a numerical model have been designed and developed to examine the lubrication condition and frictional losses at the piston and cylinder interface. The experimental apparatus utilizes components from a single cylinder, ten horsepower engine in a novel suspended liner arrangement. The test rig has been specifically designed to reduce the number of operating variables while utilizing actual components and geometry. A mixed lubrication model for the complete ring-pack and piston skirt was developed to correlate with experimental measurements and provide further insight into the sources of frictional losses. The results demonstrate the effects of speed and viscosity on the overall friction losses at the piston and cylinder liner interface. Comparisons between the experimental and analytical results show good agreement.

The need for greater capacity in automotive transportation (in the midst of constrained resources) and the convergence of key technologies from multiple domains may eventually produce the emergence of a “swarm” concept of operations. The swarm, a collection of vehicles traveling at high speeds and in close proximity, will require management techniques to ensure safe, efficient, and reliable vehicle interactions. We propose a shared-autonomy approach in which the strengths of both human drivers and machines are employed in concert for this management. A fuzzy logic-based control implementation is combined with a genetic algorithm to select the shared-autonomy architecture and sensor capabilities that optimize swarm operations.

In this paper, an aggregate system level modeling and analysis framework is proposed to facilitate the integration and design of advanced life support systems (ALSS). As in process design, the goal is to choose values for the degrees of freedom that achieve the best overall ALSS behavior without violating any system constraints. At the most fundamental level, this effort will identify the constraints and degrees of freedom associated with each subsystem and provide estimates of the system behavior and interactions involved in ALSS. This work is intended to be a starting point for developing insights into ALSS from a systems engineering point of view. At this level, simple aggregate static input/output mapping subsystem models from existing data and the NASA ALS BVAD document are used to debug the model and demonstrate feasibility.

An important function of life support systems developed for a long duration human mission to Mars is the ability to recycle water and air. The Bio-Regenerative Environmental Air Treatment for Health (BREATHe) is part of a multicomponent life support system and will simultaneously treat wastewater and air. The BREATHe system will consist of packed bed biofilm reactors. Model waste streams will be used for experiments conducted during the design phase of the BREATHe system. This paper summarizes expected characteristics of water and air waste steams that would be generated by a crew of six during a human mission to Mars. In addition to waste air and water generation rates, the chemical composition of each waste stream is defined. Specifically, chemical constituents expected to be present in hygiene wastewater, dishwater, laundry water, atmospheric condensate, and cabin air are presented.

Three replicate aerobic-heterotrophic biotrickling filters were designed to promote the simultaneous biodegradation of graywater and a waste gas containing NH3, H2S and CO2. Upon visual observation of discolored solids, it was originally hypothesized that gas-phase CO2 concentrations were excessive, causing regions of anoxic zones to form within the biotrickling filters. Observed discolored (black) biofilm of this nature is typically assumed to be either lysed bacterial cells or anaerobic regions, implying alteration of operational conditions. Solid (biofilm) samples were collected in the presence and absence of gas-phase wastestream(s) to determine if the gas-phase contaminants were contributing to the solid-phase discoloration. Two sets of experiments (shaker flask and solids characterization) were conduced to determine the nature of the discolored solids. Results indicated that the discolored solids were neither anaerobic bacteria nor lysed cells.

Most of the gaseous contaminants generated inside ALS (Advanced Life Support) cabins can be degraded to some degree by microbial degradation in a biofilter. The entry of biofiltration techniques into ALS will most likely involve integration with existing physico-chemical methods. However, in this study, cabin air quality treated by only biofiltration was predicted using the one-box and biofiltration models. Based on BVAD (Baseline Values and Assumptions Document) and SMAC (Spacecraft Maximum Allowable Concentrations), ammonia and carbon monoxide will be the critical compounds for biofilter design and control. Experimentation is needed to identify the pertinent microbial parameters and removal efficiency of carbon monoxide and to validate the results of this preliminary investigation.

The Bioregenerative Air Treatment for Health system has been proposed for Advanced Life Support (ALS) planetary base applications. The system will be operated as a biotrickling filter to simultaneously treat graywater and waste gas. Preliminary experiments have focused on carbon removal from a graywater simulant. Six bench scale biotrickling filter reactors were constructed and monitored continuously. After a reactor startup phase of 40 days, the average total organic carbon (TOC) removal for reactors packed with Tri-packs® packing material was 62%. A second set of experiments was designed to evaluate TOC removal using different packing materials (Bee-cell and Biobale). It was hypothesized that the alternative packing materials would reduce the effects of channeling in the reactors, thus improving TOC removal. However, TOC removal did not significantly improve during the second set of experiments.

Resource recovery, including that of urine water extraction, is one of the most crucial aspects of long-term life support in interplanetary space travel. This paper will consequently examine an innovative approach to processing raw, undiluted urine based on low-temperature freezing. This strategy is uniquely different from NASA's current emphasis on either ‘integrated’ (co-treatment of mixed urine, grey, and condensate waters) or ‘high-temperature’ (i.e., VCD [vapor compression distillation] or VPCAR [vapor phase catalytic ammonia removal]) processing strategies, whereby this liquid freeze-thaw (LiFT) procedure would avoid both chemical and microbial cross-contamination concerns while at the same time securing highly desirable reductions in likely ESM levels.

Bioregenerative systems for removal of gaseous contaminants are desired for long-term space missions to reduce the equivalent system mass of the air cleaning system. This paper describes an innovative design of a new biofiltration test lab for investigating the capability of biofiltration process for removal of ersatz multi-component gaseous streams representative of spacecraft contaminants released during long-term space travel. The lab setup allows a total of 24 bioreactors to receive identical inlet waste streams at stable contaminant concentrations via use of permeations ovens, needle valves, precision orifices, etc. A unique set of hardware including a Fourier Transform Infrared (FTIR) spectrometer, and a data acquisition and control system using LabVIEW™ software allows automatic, continuous, and real-time gas monitoring and data collection for the 24 bioreactors. This lab setup allows powerful factorial experimental design.

The application of biological treatment to solid waste is very promising to facilitate recycling of water, carbon, and nutrients and to reduce the resupply needs of long-term crewed space missions. Degradation of biodegradable solid wastes generated during such a mission is under investigation as part of the NASA Center of Research and Training (NSCORT) at Purdue University. Processing in the solids thermophilic aerobic reactor (STAR) involves the use of high temperature micro-aerobic slurry conditions to degrade solid wastes, enabling the recycling of water, carbon, and nutrients for further downstream uses. Related research presently underway includes technical development and optimization of STAR operations as well as a complementary evaluation of post-STAR processing for gas-stream purification, water recovery by condensate purification, and residuals utilization for both mushroom growth media and nutritional support for fish growth.

This paper presents a system-level design and initial equivalent systems mass (ESM) analysis for a solid-phase thermophilic aerobic reactor (STAR) system prototype that is designed for a Mars surface mission. STAR is a biological solid waste treatment system that reduces solid waste, neutralizes pathogens, and produces a stabilized product amenable to nutrient reuse and water recovery in a closed life support system. The STAR system is designed for long-duration space missions or long-term remote planetary operations. A system-level design analysis for sizing a STAR process and the subsequent ESM based sensitivity analysis based on a 600-day Mars surface mission with a 6-person crew will be presented. Preliminary ESM sensitivity analysis identified that improving system energy conservation efficiency should be the focus of future research once the fundamental STAR process development has matured.

Complete reuse of graywater will be essential during long duration human space missions. The highest loaded and most important component to remove from graywater is surfactant, the active ingredient in soaps and detergents. When considering a biological treatment system for processing of graywater, surfactant biodegradability becomes a very important consideration. Surfactants should be chosen that are degraded at a fast rate and yield inconsequential degradation byproducts. Experiments conducted for this research examined the biodegradation of the surfactants in Pert Plus for Kids, disodium cocoamphodiacetate (DSCADA) and sodium laureth-3 sulfate (SLES), using respirometry. Rates of CO2 production, or ultimate degradation, are reported. DSCADA was found to be toxic to bacteria when present at 270 ppm whereas no toxicity was observed during experiments with SLES.

Three experiments examined the contribution of sound to the perception of performance using audio recordings made on a test track with a vehicle equipped with a continuously variable transmission (CVT) performing four different maneuvers with four transmission settings. Subjects rated the recordings based on their perceptions of power & performance, pleasantness, smoothness, and loudness. On the track, the low calibration setting (including a flat ratio schedule) had been rated higher for power & performance than the high calibration setting (including a rising ratio schedule). In Experiment 1, where subjects were unaware of the maneuver performed, there was no advantage for the low calibration setting; in Experiment 2, where subjects were aware of the maneuver, the power & performance ratings were opposite to those obtained on the test track. In Experiment 3, drivers of performance cars rated the recordings as more pleasant and smoother than did drivers of other vehicles.

The flat ratio schedule that maximizes the performance advantages of a CVT may also be a source of consumer resistance. A previous investigation of consumer perception did obtain maximum engine power and pickup ratings using the flat-ratio schedule, but some data were missing due to traffic conditions on public roads. This paper is a report of an experiment conducted at the Dearborn Proving Ground to confirm the flat-ratio-schedule advantage for engine power and pickup ratings, and to investigate further the effects of varying Dead Pedal. Driver ratings of engine power and pickup replicated the earlier findings, and an overall advantage of low Dead Pedal was found for ratings of engine power and pickup and for transmission smoothness.

Conventional suspension analysis of three-dimensional suspensions typically use two-dimensional analyses. This is done by projecting suspension components onto two-dimensional planes and then performing a two-dimensional analysis in each of these orthogonal planes or neglecting motions in one of the planes entirely. This requires multiple iterations because changes in one plane require a checking of their effects on motion in the other orthogonal planes. In doing so, much of the insight and accuracy gained from a three-dimensional analysis can be lost. A three-dimensional kinematic analysis approach is presented and applied to a dual A-Arm suspension system. All motions are considered instantaneously about a screw axis instead of a point as used by the usual two-dimensional modeling approach. The model predicts deflections of suspension components in response to the three-dimensional forces present at the contact patch.

AN INTERDISCIPLINARY TEAM from Purdue University is developing a comprehensive set of educational materials for agricultural safety and health for OSHA, of the U. S. Department of Labor. The team from the Purdue school of Agriculture, school of Veterinary Medicine, and the school of Humanities, Social Science and Education are working for a year and a half to gather and catalog all existing safety materials, and to produce new ones to meet nationwide needs. The project was begun on July 1, 1974 and is scheduled to be completed by December 31, 1975. The project team includes John B. Liljedahl, professor of agricultural engineering, project leader; Avery H. Gray, assistant department head, 4-H and Youth; William H. Hamilton, agricultural education; David H. Loewer, Extension agricultural engineer; David L. Matthew, Extension Entomologist; Vernon B. Mayrose, Extension animal scientist; Ken Weinland, Extension veterinarian; Bruce A. McKenzie, Extension agricultural engineer; James L.

This paper explores the current status of error management strategies and human factors efforts within regional airlines. It briefly addresses the potential needs of the environment from a perspective of the market’s accident and incident history as well as anecdotal reports received from members of the regional airline community. It also raises questions concerning the applicability of human factors and error management strategies developed in other segments of aviation to the problems faced within regional airline environments.

This paper explores the need for human factors and error management within the context of the general and corporate aviation environments. It discusses strategies currently employed in other segments of the aviation industry and how they might be utilized in the corporate and general aviation arenas. It also relates research findings and program successes experienced within the airline industry and makes recommendations as to how a consortial effort by industry organizations might be utilized to employ these strategies in corporate and general aviation operations.

An overview of model development for seated occupants is presented. Two approaches have been investigated for modeling the vertical response of a seated dummy: finite element and simplified mass-spring-damper methods. The construction and implementation of these models are described, and the various successes and drawbacks of each modeling approach are discussed. To evaluate the performance of the models, emphasis was also placed on producing accurate, repeatable measurements of the static and dynamic characteristics of a seated dummy.

Throughout the industry, organizations struggle with the task of implementing effective human factors programs aimed at reducing maintenance errors. Almost universally, many barriers have frustrated these efforts. In 1998 and 1999, the National Transportation Safety Board sponsored two workshops designed at identifying barriers to the implementation of human factors programs and to explore what was working and what was not working among the many industry efforts. This paper explores the findings of these workshops. In addition, it will report findings of Purdue University studies that reveal a rapid deterioration of even the most successful human factors programs. The research findings disclose several “disconnects” within most organizations which rapidly negate the positive effects of successful human factors and error management training and nullify many proactive human factors programs.