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A radiometric method has been developed for the determination of camshaft wear during engine operation. After a radioactive tracer is induced at the tips of one or more cam lobes by the technique of surface layer activation, calibration procedure are performed to determine the amount of radioactive material remaining versus the depth worn. The decrease in γ-ray intensity measured external to the engine is then directly related to cam lobe wear. By incorporating a high-resolution detector and an internal radioactive standard,measurement accuracy better than ±0.2 μm at 95% confidence has been achieved. Without the requirement of engine disassembly, this method has provided unique measurements of break-in wear and wear as a function of operating conditions. Because this approach requires only low levels of radiation, it has significant potential applications in wear control.

Utilizing unembalmed cadaver test subjects, a series of tests was carried out to characterize quantitatively the resistance of the skin, the soft underlying tissue of the scalp, and certain other typical areas of the body to impact loading. The impacts were delivered by the use of an instrumented free-fall device similar to that previously employed for facial bone fracture experiments. In one group of tests, metal and glass edges were affixed to the impacting device to produce localized trauma under conditions which were standardized with respect to variables affecting the degree of the injury. In the second group of experiments, specimens of skin, together with underlying tissue of uniform thickness, were subjected to compressive impact between the parallel surfaces of the impacting weight and a heavy metal platen. From these latter experiments the force-time histories, coefficient of restitution, and hysteresis loops of load versus deflection were obtained for the specimens.

This paper defines the overall problem of electromotive interference (EMI) from an automotive viewpoint. First, the general conditions (coupling modes) that apply within the automobile are described, then the automobile as a source of interference is examined. Performance criteria for electromagnetic automobile radiation limits as defined by various organizations are compared. Methods of measuring EMI are discussed, then the authors examine the environment both inside and outside of the automobile. Finally, the paper presents detailed test results of automotive impedance studies.

At the 1970 SAE International Automobile Safety Conference, the first experimental chest impact results from a new, continuing biomechanics research program were presented and compared with earlier studies performed elsewhere by one of the authors using a different technique. In this paper, additional work from the current program is documented. The general objective remains unchanged: To provide improved quantification of injury tolerance and thoracic mechanical response (force-time, deflection-time, and force-deflection relationships) for blunt sternal impact to the human cadaver. Fourteen additional unembalmed specimens of both sexes (ranging in age from 19-81 years, in weight from 117-180 lb, and in stature from 5 ft 1-1/2 in to 6 ft) have been exposed to midsternal, blunt impacts using a horizontal, elastic-cord propelled striker mass. Impact velocities were higher than those of the previous work, ranging from 14-32 mph.

One of the prime requisites for automobile radar systems is obstacle hazard evaluation, the extent needed being dependent upon the particular system application. Much of the information necessary for a radar system to assess the degree of hazard of a target must come from characteristics which can be measured by the radar itself. While the hazard evaluation capacity has not yet been developed for automobile radar systems, research to provide this capability is in progress. Continuous wave (CW) scattering measurements have been made in a manner which is consistent with automobile radar operation. Various aspects of simple targets and of an automobile were measured in a microwave anechoic chamber. Both horizontal and vertical linear polarizations were transmitted and their co-linear and cross polarizations received. These data have been used to confirm the existence of and to understand certain scattering mechanisms.

Interactive graphics is an aid which eliminates the data management problems that arise when manually preparing finite element models. Line and surface data representations of sheet metal automotive stampings are displayed on a cathode ray tube (CRT), and these data are then used for building finite element models. Elements are built by creating node points with the light pen or by using automatic mesh generating techniques. By using the interactive capability, the user immediately sees the results of his modeling decisions and can make changes in his model as a result of viewing his work. The interactive graphics system allows the user to define his elements, load cases, boundary conditions, and freedom sets without worrying about the grid point or element numbers. All information is communicated through the use of either the light pen or the keyboard. As information is supplied about the model, it is stored in a data base for review and possible change.

Two Highway Safety Research Institute (HSRI) dummies were tested and evaluated. Based on the analysis given, the HSI dummy should not be used for vehicle qualification testing. However, many of its components offer viable alternatives for future dummy development. The dummy was found to have inadequate biomechanical fidelity in the head, neck, and chest, although its characteristics were very promising and, as a whole, biomechanically superior to the Hybrid II. Its repeatability and reproducibility in dynamic component tests were better than the Hybrid II dummy. In particular, the HSRI friction joints were outstanding in repeatability and had a significant advantage in usability in that they do not require resetting between tests. In three-point harness and ACRS systems tests, the values of injury criteria produced by the HSRI dummy were generally lower than those obtained with the Hybrid II, especially the femur loads in the ACRS tests.

Utilization of numerically controlled milling has been found particularly attractive in producing, in limited quantities, the three-dimensional curved surfaces characteristic of turbomachinery. In experimental and developmental programs its use can result in decreased fabrication cost, reduced lead time, and improved dimensional accuracy. Following a review of the general classifications of numerically controlled milling machines available for manufacture of such parts, illustrations are given of some of the procedures and techniques employed in their use. A variety of parts made using numerical control serve as examples.

Forces necessary for fracture under localized loading have been obtained experimentally for a number of regions of the head. Three of these, the frontal, temporoparietal, and zygomatic, have been studied in sufficient detail to establish that the tolerances are relatively independent of impulse duration, in contrast with the tolerance of the brain to closed-skull injury. Significantly lower average strength has been found for the female bone structure. Other regions reported upon more briefly are mandible, maxilla, and the laryngotracheal cartilages of the neck. Pressure distribution has been measured over the impact area, which has been 1 sq in. in these tests, and the relationship between applied force as measured and as predicted from a head accelerometer is examined.

THIS PAPER discusses the Stirling thermal enging from four points of view: 1. The ideal, thermodynamic point of view, showing the inherent potentialities of the ideal Stirling cycle in comparison to the basic cycles of other engines. 2. The physical engine and its method of operation with respect to the ideal cycle and the limitations of practical mechanics. 3. Performance data from the first modern Stirling engines ever operated in the United States, evaluating the relationship between the new engine and other more familiar engines of similar sizes. This comparative discussion serves to demonstrate the advantages and disadvantages of the Stirling engine and to indicate its proper place in the 1960 family of prime movers. 4. A look backward into the century of history behind the modern engine pointing out significant milestones in the engine's development.

As the design of automobiles changed over the past seventy years, manufacturers have increased the usage of decorative trim to further enhance the beauty of styling concepts. As new trim materials were introduced and parts became more complicated in design, producers have continued their efforts to produce decorative trim parts which remain attractive during the service life of the automobile. The service performance of trim materials in several geographic locations, the use of accelerated tests to predict service performance, recent developments in improving the durability of plated parts, and requirements for producing quality exterior decorative trim are reviewed in this paper.

This paper describes the usage of an exponential weighting factor for appraising deceleration or force impulses registered on dummies or impacting hammers in safety testing. The proposed impulse-integration procedure, it is shown, takes into account in a more rational way, and in better conformity with published injury tolerance data, the relative importance of time and intensity of the pulse than do the “peak g” or impulse-area criteria. Use of the new Severity Index for assessment of head impact pulses is illustrated. It is shown to be of special value in comparing the relative severity of pulses which differ markedly in shape (because of structural differences in the component being struck) and it is pointed out that without a weighting factor of this nature, laboratory impact tests can yield incorrect ranking of the relative safety merit of alternative designs. Automated methods for quick calculation of the Severity Index are possible.

An analytical study of right angle barrier crashes has been conducted to evaluate the influence of vehicle crush distance, occupant spacing, and interior crush stiffness on the severity of occupant-interior impact. Particular attention was directed to the influence of the vehicle deceleration-time history wave shape. The study includes an analysis of a simple-point occupant and a more complicated articulated dummy. The results of these analyses are in substantial agreement and indicate that the most important factors in reducing unrestrained occupant impact severity in conventional vehicles are occupant spacing, vehicle crush distance, and interior crush stiffness. Because of practical considerations and the multiplicity of crash conditions, it is concluded that the most direct way to reduce injury and death is through improved vehicle interior crush behavior.